1989 Cherokee pioneer front locker vacuum lines location
just recently purchased a 1989 Cherokee pioneer and I need to know where the vacuum lines to the front locker come from and where they go to things of that nature for my front locker
Senior Member

Joined: Jul 2011
Posts: 560
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From: West Covina, Ca.
Year: 1988
Model: Cherokee
Engine: 4.0
Note from DJ
You decide keep or junk
88xj front 4 wheel vacuum help on 05-22-2015
https://www.cherokeeforum.com/f2/88-...m-help-210140/
You decide keep or junk
88xj front 4 wheel vacuum help on 05-22-2015
https://www.cherokeeforum.com/f2/88-...m-help-210140/
CF Veteran
Joined: Aug 2011
Posts: 10,489
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From: Nor-Cal Coast
Year: 90,84
Model: Cherokee
Engine: 4.0,2.5
Correct find on the link djg. Sierien..I think yo mean the "Disco". It's a vacuum controlled sleeve that disconnects the RF axle.
It's only purpose/function is to reduce wear on the front end components and what spins in the transfer case from the wheels. It's the lever for the Transfer case that engages the front drive-line. Myself and some other members prefer to have it work as Jeep designed it. I rarely use 4-WD and having that stuff spin lazy is fine with me. Or you can lock it in 100% of the time and not worry that when you select 4 wheel, it will be there. It's just a matter of wear vs reliability. The vacuum lines fall of easy. (I have a loose zip-tie holding mine on), also there were some bad castings of the fork in the disco which could have it brake. Your 88 might well have a "suspect" fork.
Sheez...Maybe Crusier will chime in.
It's only purpose/function is to reduce wear on the front end components and what spins in the transfer case from the wheels. It's the lever for the Transfer case that engages the front drive-line. Myself and some other members prefer to have it work as Jeep designed it. I rarely use 4-WD and having that stuff spin lazy is fine with me. Or you can lock it in 100% of the time and not worry that when you select 4 wheel, it will be there. It's just a matter of wear vs reliability. The vacuum lines fall of easy. (I have a loose zip-tie holding mine on), also there were some bad castings of the fork in the disco which could have it brake. Your 88 might well have a "suspect" fork.
Sheez...Maybe Crusier will chime in.
::CF Moderator::
Joined: Aug 2011
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From: Prescott, Az
Year: 1990
Model: Cherokee (XJ)
Engine: 4.0
It's purpose/function was to increase fuel economy and it failed miserably at that.
Chrysler ditched it in mid 1991.
The big issue is that the CAD system only fails when you need it the most.
Kinda like when you don't realize your wiper blades need replacing until it rains....
I know somebody’s system works and he advocates keeping it stock, but my exposure to the failures is probably hundreds of times greater than his, as a result of being Service Manager at a Jeep dealership from 1980 through 1992, and being a current XJ and MJ owner.
CAD stinks. Every Jeep I work on with it, I eliminate it. Guess what I find in the process? 25 year old busted vacuum lines, bloated vacuum line connectors, bad vacuum reservoirs and piping, bad transfer case vacuum switches. In other words, had the person gotten into a sticky situation and needed 4WD, they would have been screwed!!!
That's the tip of the iceberg. The factory went through 3 revisions of the shift fork also. The fork issue is non-existent if you just slide it over and leave it.
See the link below for complete instructions. Takes less than 1/2 hour.
https://www.cherokeeforum.com/f2/198...ss-91-a-38629/
Chrysler ditched it in mid 1991.
The big issue is that the CAD system only fails when you need it the most.
Kinda like when you don't realize your wiper blades need replacing until it rains....
I know somebody’s system works and he advocates keeping it stock, but my exposure to the failures is probably hundreds of times greater than his, as a result of being Service Manager at a Jeep dealership from 1980 through 1992, and being a current XJ and MJ owner.
CAD stinks. Every Jeep I work on with it, I eliminate it. Guess what I find in the process? 25 year old busted vacuum lines, bloated vacuum line connectors, bad vacuum reservoirs and piping, bad transfer case vacuum switches. In other words, had the person gotten into a sticky situation and needed 4WD, they would have been screwed!!!
That's the tip of the iceberg. The factory went through 3 revisions of the shift fork also. The fork issue is non-existent if you just slide it over and leave it.
See the link below for complete instructions. Takes less than 1/2 hour.
https://www.cherokeeforum.com/f2/198...ss-91-a-38629/
Seasoned Member
Joined: Mar 2014
Posts: 303
Likes: 2
From: Long Island, NY
Year: 1989
Model: Cherokee
Engine: 4.0
There is one very good reason to keep CAD if you can maintain in reliable operating condition.
Let's you put an inexpensive lunchbox locker in your front axle with no downside.
Let's you put an inexpensive lunchbox locker in your front axle with no downside.
CF Veteran
Joined: Aug 2011
Posts: 10,489
Likes: 24
From: Nor-Cal Coast
Year: 90,84
Model: Cherokee
Engine: 4.0,2.5
http://www.offroaders.com/tech/Lunchbox-lockers.htm Agreed oldguy. I was wondering though, for highway use that having the spiders locked would sure spin the carriage allot.




.... Howdy Cruiser....
The fuel it does save is the energy spent spinning an bunch of stuff that doesn't need to. As long as fuel is cheap, and you don't mind buying and replacing parts unnecessarily, you are correct. (in my opinion).




.... Howdy Cruiser....The fuel it does save is the energy spent spinning an bunch of stuff that doesn't need to. As long as fuel is cheap, and you don't mind buying and replacing parts unnecessarily, you are correct. (in my opinion).
::CF Moderator::
Joined: Aug 2011
Posts: 43,971
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From: Prescott, Az
Year: 1990
Model: Cherokee (XJ)
Engine: 4.0
http://www.offroaders.com/tech/Lunchbox-lockers.htm Agreed oldguy. I was wondering though, for highway use that having the spiders locked would sure spin the carriage allot.




.... Howdy Cruiser....
The fuel it does save is the energy spent spinning an bunch of stuff that doesn't need to. As long as fuel is cheap, and you don't mind buying and replacing parts unnecessarily, you are correct. (in my opinion).




.... Howdy Cruiser....The fuel it does save is the energy spent spinning an bunch of stuff that doesn't need to. As long as fuel is cheap, and you don't mind buying and replacing parts unnecessarily, you are correct. (in my opinion).

It was immeasurable and definitely not worth the added costs and failure rate of the CAD.......
That's the equivalent of thinking you'll get better mileage in your convertible if you shave your head instead of leaving your hair long........
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CF Veteran
Joined: Aug 2011
Posts: 10,489
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From: Nor-Cal Coast
Year: 90,84
Model: Cherokee
Engine: 4.0,2.5
My 90 with disco is just fine at 282K. My 90 with 242 at under 200K is on it's second T-Case, and it's not working right. (might be adjustment...
Seasoned Member
Joined: Mar 2014
Posts: 303
Likes: 2
From: Long Island, NY
Year: 1989
Model: Cherokee
Engine: 4.0
http://www.offroaders.com/tech/Lunchbox-lockers.htm Agreed oldguy. I was wondering though, for highway use that having the spiders locked would sure spin the carriage allot.




.... Howdy Cruiser....
The fuel it does save is the energy spent spinning an bunch of stuff that doesn't need to. As long as fuel is cheap, and you don't mind buying and replacing parts unnecessarily, you are correct. (in my opinion).




.... Howdy Cruiser....The fuel it does save is the energy spent spinning an bunch of stuff that doesn't need to. As long as fuel is cheap, and you don't mind buying and replacing parts unnecessarily, you are correct. (in my opinion).

::CF Moderator::
Joined: Aug 2011
Posts: 43,971
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From: Prescott, Az
Year: 1990
Model: Cherokee (XJ)
Engine: 4.0
It's intended purpose Fuel mileage/Tire wear certainly aren't debates worth the time. However, it's value in terms of using a $300 locker instead of a $1,200 air locker certainly are. It's a 4 wheel drive and additional maintenance is to be expected on a sliding scale depending on the intended usage. Moreover, I don't believe the locker will cause any additional spinning of the carrier over the stock spiders when axle is disconnected on the highway or versus one with no disco and stock spiders. You can also upgrade the old disco axles to the larger 760 u-joints by using drivers side axle from any ABS XJ and pass side stub axle from a 95 YJ with ABS. A bud gave me the drivers side free and I bought pass stub for $180 new with the 760 joint installed and just knocked the tone ring off.
But what about the internals of one of those lockers being spun all the time?
Seasoned Member
Joined: Mar 2014
Posts: 303
Likes: 2
From: Long Island, NY
Year: 1989
Model: Cherokee
Engine: 4.0
I expect the front should last just as long then which brings us back to the Fuel/Wear thing which we agree isn't worth it.
Seasoned Member
Joined: Mar 2014
Posts: 303
Likes: 2
From: Long Island, NY
Year: 1989
Model: Cherokee
Engine: 4.0
When putting an auto locker in the front axle you'll get a warning from PowerTrax and I suppose any of the others that they recommend an axle disconnect of some kind. The reason they give for this is and I quote "In case the locker gets a reference it doesn't understand". I know it's a safety issue but what exactly that quote means I'm not sure and I think I've got the mechanics of these lockers down pretty good. If you further research on the web you'll find descriptions of incidents where front locker owners with no axle disco wrecked their vehicles. The common theme seems to be going down hill on a turn and the locker engaged even though not accelerating causing the vehicle to go straight ahead no matter what you did.
You could always go air or e locker for $1,200 which essentially becomes the same thing as a disco axle with the same issue of moving parts but with the advantage of much stronger aftermarket axles. $$$
CF Veteran
Joined: Aug 2011
Posts: 10,489
Likes: 24
From: Nor-Cal Coast
Year: 90,84
Model: Cherokee
Engine: 4.0,2.5
I never mentioned mileage as a reason to keep the disco.
::CF Moderator::
Joined: Aug 2011
Posts: 43,971
Likes: 1,579
From: Prescott, Az
Year: 1990
Model: Cherokee (XJ)
Engine: 4.0
Got it, my mistake. At first glance I didn't get that it unlocks. With welded spiders, even with the disco disengaged I'm thinking the LF would spin things like crazy on the highway. On demand full lock, for the cost of some professional welding though! Maybe handy for a farm truck/Jeep or something...
I never mentioned mileage as a reason to keep the disco.
I never mentioned mileage as a reason to keep the disco.
http://www.offroaders.com/tech/Lunchbox-lockers.htm Agreed oldguy. I was wondering though, for highway use that having the spiders locked would sure spin the carriage allot.
.... Howdy Cruiser....
The fuel it does save is the energy spent spinning an bunch of stuff that doesn't need to. As long as fuel is cheap, and you don't mind buying and replacing parts unnecessarily, you are correct. (in my opinion).
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CF Veteran
Joined: Aug 2011
Posts: 10,489
Likes: 24
From: Nor-Cal Coast
Year: 90,84
Model: Cherokee
Engine: 4.0,2.5
Yep, really. It's just the extra wear I don't like. If course it takes some amount of fuel to create that unnecessary friction and heat, but that can't amount to more than a few hundred gallons in 300K. 


