Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here XJ (84-01)
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Transfer case noise. Video.

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Old 09-15-2012, 12:19 PM
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Default Transfer case noise. Video.

TC is in neutral, transmission in drive.
Loudest spot where stethoscope is (sec 15). camera moves to that spot (sec 20)
bearing goes bad?
CLICK ON PICTURE to see video

List of parts, diagram is below:

Item Image Description Models Years Comments Part
Number Add To Cart
1 Fork, Range Shaft All 1987-2002 4798136 $39.99


1a Range Shift Fork Pad Set All 1987-1990 83500994 $5.99

1b Range Shift Fork Bushing All 1987-1993 2 Needed 83503137 $1.99

Mode Shift Fork Bushing YJ,XJ,ZJ,WJ 1987-2004 4338945 $9.99

2 Fork, Mode Shift All 1987-1996 Transfer Case Specific
Click On More Info 4338920 $53.99

Fork, Mode Shift All 1987-1996 Transfer Case Specific
Click On More Info 4741237 $56.99

3 Shift Pads Kit All 1987-2000 Includes pads for both Forks 15866 $6.99

4 Isolator All 1980-2004 3241481 $2.99

5 Clip Isolator All 1980-2004 3241239 $11.99

6 Sector, Shifting All 1987-2004 4638844 $39.99

7 O-Ring, Sector Seal All 1987-2000 4167963 $2.99

8 Retaining Rear,Shifter Level All 1987-2000 4167964 $3.99

9 Grommet All 1987-2001 53004810 $1.99

Shifter Grommet All 1991-2006 3575333 $3.99

10 Yoke, Front Output Shaft YJ 1987-1995 83502829 $71.99

Yoke, Front Output Shaft TJ 1997-1999 4798120 $49.99

Yoke, Front Output Shaft XJ,ZJ 1987-2000 4446494 $204.99

Yoke,Front Output Shaft Yoke KJ 2002 5019583AA $112.99

11 Seal, Front Output Shaft All 1987-1996 4338893 $12.99

Seal,Front Output All 1997-2000 4798112 $8.99

Seal, Front Output KJ 2002 5015847AA $8.99

Seal, Front Output TJ & KJ 2000-2011 5013019AA $10.99

12 Bearing, Front Output Shaft All 1987-2002 4338892 $19.99

13 Output Shaft All 1987-1999 All Models except Liberty KJs 4338934 $149.99

Output Shaft KJ 2000-2001 5072324AA $147.99

14 Bearing,Rear Output Shaft All 1987-2004 4269189 $14.99

15 Drive Sprocket All 1987-1993 4636963 $134.99

Drive Sprocket All 1997-1999 4796908 $121.99

16 Chain All 1987-2002 4338935 $119.99

Transfer Case Chain 1" 30 Links 1984-2006 ALL-11650 $74.99

17 Sprocket Bearings All 1987-1995 4269185 $17.99

18 Mainshaft YJ & XJ 1987-1996 83503141 $184.99

Mainshaft XJ 1997-1999 4798114 $298.99

Mainshaft XJ 2000-2001 5016630AA $235.99

Mainshaft XJ 2000-2001 with Manual Transmission 5017631AA $310.99

Mainshaft TJ 2000-2001 All 5016630AA $235.99

Mainshaft KJ 2002 with Automatic Transmission 5072345AA $315.99

19 Oil Seal,Rear Output All 1980-2001 All NP 231 4210603 $3.99

20 Housing,Oil Pump All 1987-2004 All NP 231 4338936 $44.99

22 Stop Ring All 1987-1995 4329526 $27.99

23 Mode Shift Synchronizer Assembly All 1987-1996 4796967 $139.99

Mode Shift Synchronizer Assembly All 1997-2002 Hub 4741240 $86.99

Mode Shift Synchronizer Assembly All 1997-2002 Sleeve 4796909 $113.99

24 Range Sleeve All 1987-1995 4796906 $98.99

Range Sleeve All 1997-1999 4797013 $183.99

25 Planetary Gear All 1994-2001 All 4796903 $169.99

26 Pilot Bearing All 1987-2004 4338913 $19.99

Pilot Bearing All 1987-2004 Cap Type 83503507 $13.99

27 Input Bearing All 1987-2004 4338891 $48.99

Input Bearing All 1987-2004 4746155 $24.99

28 Input Gear XJ & YJ 1987-1989 4505526 $169.99

Input Gear XJ & YJ 1987-1995 53006085 $170.99

Input Gear XJ & YJ 1987-1990 83506065 $159.99

Input Gear XJ & YJ 1991-1996 21 Teeth 53006083 $213.99

Input Gear XJ & YJ 1999-2000 2.5L with Manual Transmission 4796956 $123.99

Input Gear XJ & YJ 1997-2001 4.0L 4798113 $212.99

Input Gear XJ & YJ 1988 2.5L with Automatic Transmission 4796965 $138.99

Input Gear ZJ 1995 with Automatic Transmission 4761068 $288.95

29 Bearing Retainer All 1987-2000 4338972 $39.99

30 Front Retainer Seal All 1997-2001 4167929 $4.99

31 Front Retainer Seal KJ, TJ 1993-2004 5019020AA $5.99

Rear Seal YJ, XJ, ZJ 1991-2001 4638904 $9.99

Rear Seal TJ 1994-2002 4798117 $9.99

32 Rear Housing Extension XJ, YJ, ZJ, KJ 1987-2002 83503156 $54.99

33 Extension Bushing All 1987-2004 8134490 $9.99

34 Rear Half Case SJ, YJ, XJ, ZJ 1987-1993 83503153 $99.99

Rear Half Case YJ, XJ, ZJ 1994-1996 4796902 $82.99

Rear Half Case XJ, TJ, KJ 1997-2002 4886222AA $147.99

35 Magnet All 1980-1990 3681601 $3.99

36 O-Ring All 1987-2001 4338942 $1.99

37 Vacuum Switch 1987-1993 53001101 $38.99

Electrical Switch 1987-1999 8134473 $16.99

38 O-Ring Seal All 1987-2004 4338956 $1.99

39 Master Overhaul Kit All 1987-1996 231-MASKIT $109.99

39a Gasket & Seal Kit All 1988-1999 231-GS $39.99

41 Transfer Case Oil Filter All 1987-2004 4338943 $3.99

42 Rear Retainer YJ, XJ 1987-2004 With 4.0L engine 4741243 $39.99

Rear Retainer TJ, XJ 1997-2001 5017477AA $76.99

Rear Retainer KJ 2002 5072325AA $86.99

43 Rear Output Slip Yoke YJ 1987-1993 83502855 $59.99

Rear Output Slip Yoke XJ 1987-1995 83503574 $77.99

Rear Output Slip Yoke XJ 1996 4882714 $58.99

Slip Yoke TJ, WJ 2000-2006 5016375AA $125.99

44 Shift Control Bearing All 1987-2001 52078134 $3.99

45 Bearing Kit,Shift Control All 1987-2001 Includes Boot and Seals 5014148AA $13.99

46 Center Frame At Skid Plate Mount TJ 1997-2003 Left ART-113L $154.99

Center Frame At Skid Plate Mount TJ 1997-2003 Right ART-113R $150.99

Center Frame At Skid Plate Mount YJ 1987-1995 Left ART-99L $104.99

Center Frame At Skid Plate Mount YJ 1987-1995 Right ART-99R $110.99

47 Oil Slinger TJ, XJ, ZJ 1994-2006 5016615AA $4.99

48 Transfer Case Drop Kit TJ 1997-2002 DAY-KJ01008BK $30.99

Transfer Case Drop Kit XJ 1984-2001 DAY-KJ01009BK $30.99

Transfer Case Lowering Kit YJ 1987-1995 RS-6644 $94.99

49 Shift Rod Clamp TJ 2002-2005 4377309 $5.99

50 NP231 Adapter ADV-509102 $441.99

Years Covered: 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006
Attached Thumbnails Transfer case noise. Video.-jeepnpnp231-transfer-case-parts2.jpg  

Last edited by car5car; 09-15-2012 at 01:35 PM.
Old 09-15-2012, 12:34 PM
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Pic but no video.
Old 09-15-2012, 12:51 PM
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Click on picture to see video.
Photobucket window will open.

Last edited by car5car; 09-15-2012 at 01:26 PM.
Old 09-15-2012, 01:52 PM
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I did click on the photo and it did go to photobucket but no video played. How long do I have to wait? Try it.
Old 09-15-2012, 02:30 PM
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I tried 10 times, it worked. I am sorry, Ken, thanks for trying.
I'll upload on youtube tonight.
Try this link please:
http://s213.photobucket.com/albums/c...TCvideo001.mp4
Old 09-15-2012, 03:06 PM
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That worked.

Sounds like a chain.

There's a couple of threads on Jeep forums on how to change a chain, and vids on Youtube on how to do it.
Old 09-15-2012, 03:48 PM
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Originally Posted by CCKen
That worked.

Sounds like a chain.

There's a couple of threads on Jeep forums on how to change a chain, and vids on Youtube on how to do it.
Thanks.

I am pretty sure chain is not moving if car is parked.
If chain moves, it makes front drive shaft move (or in RWD mode, front shaft moves chain)
I had Jeep parked, wheels were not turning, TC in neutral, transmission in drive.
Front output shaft 13 and chain 16 (diagram) always move together.
I guess parts 24-28 move in neutral. Not sure.
Am I wrong?

Last edited by car5car; 09-15-2012 at 03:55 PM.
Old 09-15-2012, 04:15 PM
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I overlooked the part about you had the TC in neutral. Then it may be the planetray gear assembly or the input shaft bearing. They will be turning with the tranny in drive.
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