Transfer Case Teardown

March 8, 2012

8

0

Description:
TC was stuck in 4WD and the bearings were grinding. This is the teardown and rebuild.

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Input shaft bearing housing. Aluminum rusting on it from where there was a cup of water between it and the transmission.

Input shaft bearing housing. Aluminum rusting on it from where there was a cup of water between it and the transmission.

0 2012/03/08 16:30:33 benstoker

Front of the TC with the input shaft bearing housing off.

Front of the TC with the input shaft bearing housing off.

0 2012/03/08 16:30:33 benstoker

nasty rust paste coated the input shaft bearing.

nasty rust paste coated the input shaft bearing.

0 2012/03/08 16:30:33 benstoker

Front half of the TC. Nasty junk on the clean-out magnet and the gear oil inside had the consistency of mud.

Front half of the TC. Nasty junk on the clean-out magnet and the gear oil inside had the consistency of mud.

0 2012/03/08 16:30:33 benstoker

Detent plug. This little sucker is keeping me from shifting out of 4WD.

Detent plug. This little sucker is keeping me from shifting out of 4WD.

0 2012/03/08 16:35:38 benstoker

Detent plug holding the sector from moving (WTF?)

Detent plug holding the sector from moving (WTF?)

0 2012/03/08 16:35:38 benstoker

detent plug spring and pin removed

detent plug spring and pin removed

0 2012/03/08 16:35:38 benstoker

Almost finished getting it stripped down

Almost finished getting it stripped down

0 2012/03/17 14:27:34 benstoker