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Someone Puked in My Jeep, aka Floor Fix

peep
August 5, 2011
 100
 0
Description:
After 22 years and 514000km, The Peep was a structural nightmare. Running strong but in need of uniframe maintenance. I think I screwed up the sequence of picture loads and have them sequentially backwards. Still some ways to go on the project and some finishing pictures will come.

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Something is not quite right here. Oh there seems to be som misalignment?
Something is not quite right here. Oh there seems to be som misalignment?
0 2011/08/05 20:58:06 peep
Lets get some new material into that shackel box, rear leaf driver side.
Lets get some new material into that shackel box, rear leaf driver side.
0 2011/08/05 20:58:06 peep
Build a box for the gas tank fill hose
Build a box for the gas tank fill hose
0 2011/08/05 20:58:06 peep
test the fit
test the fit
0 2011/08/05 20:58:06 peep
This is a frame section. So make the box into a beam
This is a frame section. So make the box into a beam
0 2011/08/05 20:58:06 peep
Lets make a beam of the box, install some wedge plates on the inside,
Lets make a beam of the box, install some wedge plates on the inside,
0 2011/08/05 21:04:32 peep
Still room for the hoses to pass thru
Still room for the hoses to pass thru
0 2011/08/05 21:04:32 peep
Beam into place and attached to the re enforced box of the rear shackel
Beam into place and attached to the re enforced box of the rear shackel
0 2011/08/05 21:04:32 peep
Now lets get that frame section aligned
Now lets get that frame section aligned
0 2011/08/05 21:04:32 peep
Lookin better, now overlap plate it into place
Lookin better, now overlap plate it into place
0 2011/08/05 21:04:32 peep
Now we are in line and attached, lets add some strenght
Now we are in line and attached, lets add some strenght
0 2011/08/05 21:11:30 peep
Notice a shock upper mount pocket missing, it's still attached to the shock
Notice a shock upper mount pocket missing, it's still attached to the shock
0 2011/08/05 21:11:30 peep
Passenger side rear frame rail attaching to the wheel well and closing in the rear corner, those are Monro Sensi Trac Load assist, come as coil overs right out of the box.
Passenger side rear frame rail attaching to the wheel well and closing in the rear corner, those are Monro Sensi Trac Load assist, come as coil overs right out of the box.
0 2011/08/05 21:11:30 peep
So lets plate over the frame rail for some strenght
So lets plate over the frame rail for some strenght
0 2011/08/05 21:11:30 peep
Frame stengthened and the shock mount back in
Frame stengthened and the shock mount back in
0 2011/08/05 21:11:30 peep
Now we need a beam to reconnect a bridge of the two shock pockets
Now we need a beam to reconnect a bridge of the two shock pockets
0 2011/08/05 21:19:33 peep
Check the fit
Check the fit
0 2011/08/05 21:19:33 peep
Weld it in, I did add some end caps also
Weld it in, I did add some end caps also
0 2011/08/05 21:19:33 peep
Now lets build a deck. Same 16ga, under the frames lips, overlaps, weld seams top and underneath.
Now lets build a deck. Same 16ga, under the frames lips, overlaps, weld seams top and underneath.
0 2011/08/05 21:19:33 peep
Starting to fill in
Starting to fill in
0 2011/08/05 21:19:33 peep
Still some work for the rear seat floor transitions
Still some work for the rear seat floor transitions
0 2011/08/05 21:25:24 peep
Back deck filling in nicely, leaving a screw down section to assist the reconnect of the gas tank to fill hoses, done it before and somewhat of a pita from underneath.
Back deck filling in nicely, leaving a screw down section to assist the reconnect of the gas tank to fill hoses, done it before and somewhat of a pita from underneath.
0 2011/08/05 21:25:24 peep
Deck well underway
Deck well underway
0 2011/08/05 21:25:24 peep
Onother deck view, well secured to frame rails and wheel wells. Used 24 lb of weld wire and 3 bottles of gas so far.
Onother deck view, well secured to frame rails and wheel wells. Used 24 lb of weld wire and 3 bottles of gas so far.
0 2011/08/05 21:25:24 peep
Driver Side, under rear seat
Driver Side, under rear seat
0 2011/08/06 20:40:50 peep
Hemming the edges of hose clamps acces portal
Hemming the edges of hose clamps acces portal
0 2011/08/06 20:40:50 peep
Driver side under rear seat secured
Driver side under rear seat secured
0 2011/08/06 20:40:50 peep
Fitting some plates for passenger side under rear seat
Fitting some plates for passenger side under rear seat
0 2011/08/06 20:40:50 peep
And welded into place
And welded into place
0 2011/08/06 20:40:50 peep
This bucket of rust used to be my jeep. Replaced by two spools of weld wire
This bucket of rust used to be my jeep. Replaced by two spools of weld wire
0 2011/08/06 20:47:24 peep
Muffler and Tank are prepared for the reinstall, coming soon.
Muffler and Tank are prepared for the reinstall, coming soon.
0 2011/08/06 20:47:24 peep
Once we resolve the "broke back mountaing" we'll be over the hump on this project
Once we resolve the "broke back mountaing" we'll be over the hump on this project
0 2011/08/06 20:47:24 peep
Prepare your surfaces to get good welds.
Prepare your surfaces to get good welds.
0 2011/08/06 20:47:24 peep
I've killed two junk angle grinders already. My 30year old Black and Decker 4.5 HD is still going strong. Something to be said for Made in the USA.
I've killed two junk angle grinders already. My 30year old Black and Decker 4.5 HD is still going strong. Something to be said for Made in the USA.
0 2011/08/06 20:47:24 peep
Ready for a coat of interior paint. Tomorrow we box some frame sections underneath, paint the underside, and move to reassembly.
Ready for a coat of interior paint. Tomorrow we box some frame sections underneath, paint the underside, and move to reassembly.
0 2011/08/06 20:52:37 peep
Box that frame and weld solid back to the new floor plates. 16ga, overlapped, weld to base and all seams. Drivers outside
Box that frame and weld solid back to the new floor plates. 16ga, overlapped, weld to base and all seams. Drivers outside
0 2011/08/14 06:45:40 peep
Drivers inside
Drivers inside
0 2011/08/14 06:45:40 peep
passenger outside, mid
passenger outside, mid
0 2011/08/14 06:45:40 peep
passenger outside frontal
passenger outside frontal
0 2011/08/14 06:45:40 peep
passenger outside tail
passenger outside tail
0 2011/08/14 06:45:40 peep
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