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Upper shock bolt issues

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Old 04-11-2012, 11:57 PM
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Exclamation Upper shock bolt issues

Hey guys, I'll cut right to the chase, I'm a beginner and I haven't changed shocks before. This forum has been amazingly helpful in researching what i should get and great tutorials on installations, so thank you guys. I've been reading about a lot of people having issues with the rear upper shock bolt corroding and being unusable for the replacement shock. I didn't see any resource for what happens after the bolt has been dreamed unusable. Is there just a replacement bolt you can buy? I read of several people taking their truck into a shop after the bolt corroded out on them. I really appreciate any help you can give me, thanks again.


PS I have a 2000, basically stock XJ and I'm replacing stock shocks with Bilstein 4600's. If anyone has any tips about working with Bilstein I'd love to hear it. Thanks!
Old 04-12-2012, 12:34 AM
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If you have extra cash, you could always do these so you don't have to worry about this issue at all

http://www.ebay.com/itm/JEEP-CHEROKE...6eb7ff&vxp=mtr
Old 04-15-2012, 02:16 PM
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So the heads of the bolts broke off and I tried to easy out the rest of the bolts, and the easy out broke off inside the bolt. The only other fix I could think of is drilling out the holes and putting bolts right down through the sheet metal to the shocks, but I don't really want to take out the interior to do that. Any other solutions you guys know of? Thanks again for your help.
Old 04-15-2012, 02:34 PM
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If you have access to a welder id weld a nut to the broken bolt and pb vlast it for a couple days then slowly loosen and tighten the bolt/s until they come out
Old 04-15-2012, 02:37 PM
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https://www.google.com/#hl=en&sugexp...w=1394&bih=643
Old 04-15-2012, 04:11 PM
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Just do this.

http://www.jeepforum.com/forum/f11/d...repair-556807/

I'm new too, and the first time I changed my shocks I sheared one off. Followed this and worked like a charm. While you have them out, I would recommend switching to Bar Pin Eliminators so you should never have to worry about messing with those bolts again.
Old 04-15-2012, 04:16 PM
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Drill, tap & antisieze the new bolts, problem solved.
Old 04-15-2012, 04:27 PM
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Originally Posted by Desert Rat
Drill, tap & antisieze the new bolts, problem solved.
Drilling through broken Easy-outs sucks. As an Airframer on F-18's for 5 years I can personally attest to that.
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