Modified XJ Cherokee Tech XJ (84-01)
All modified tech questions. If it modifies your XJ beyond stock parts ask it here.
Sponsored by:
Sponsored by:

Rear disk brake conversion cheap?

Thread Tools
 
Search this Thread
 
Old 01-24-2015, 10:36 AM
  #1  
CF Veteran
Thread Starter
 
JPXJMOAB's Avatar
 
Join Date: Jan 2015
Location: Minnesota
Posts: 2,152
Likes: 0
Received 7 Likes on 7 Posts
Year: 1999
Model: Cherokee
Engine: 4.0L
Default Rear disk brake conversion cheap?

Poking for a cheap rear disk conversion for an 8.25. What are my options?
Old 01-24-2015, 10:42 AM
  #2  
::CF Administrator::
 
Rogue4x4's Avatar
 
Join Date: Feb 2011
Location: Blunt, South Dakota
Posts: 14,465
Received 770 Likes on 524 Posts
Year: 97
Model: Cherokee (XJ)
Engine: 4.6 stroker
Default

Junkyard.
Old 01-24-2015, 10:52 AM
  #3  
CF Veteran
Thread Starter
 
JPXJMOAB's Avatar
 
Join Date: Jan 2015
Location: Minnesota
Posts: 2,152
Likes: 0
Received 7 Likes on 7 Posts
Year: 1999
Model: Cherokee
Engine: 4.0L
Default

Originally Posted by roninofako
Junkyard.
okay, what vehicle is the best to use
Old 01-24-2015, 11:00 AM
  #4  
Senior Member
 
Guntar13's Avatar
 
Join Date: Jan 2012
Location: Indiana
Posts: 635
Likes: 0
Received 2 Likes on 2 Posts
Year: 1999
Model: Cherokee
Engine: 4.0
Default

Mid-late 90's grand Cherokees with disc brakes.
Old 01-24-2015, 11:02 AM
  #5  
CF Veteran
Thread Starter
 
JPXJMOAB's Avatar
 
Join Date: Jan 2015
Location: Minnesota
Posts: 2,152
Likes: 0
Received 7 Likes on 7 Posts
Year: 1999
Model: Cherokee
Engine: 4.0L
Default

Originally Posted by Guntar13
Mid-late 90's grand Cherokees with disc brakes.
I'm guessing it's not direct bolt on?
Old 01-24-2015, 11:12 AM
  #6  
Senior Member
 
98XJ40K's Avatar
 
Join Date: Oct 2011
Location: Longview, TX
Posts: 689
Likes: 0
Received 2 Likes on 2 Posts
Year: 1998
Model: Cherokee
Engine: 4.0L
Default

Originally Posted by JPXJMOAB
I'm guessing it's not direct bolt on?
It's pretty close. If you have the 8.25, you'll need to grind out the backing plate with a Dremel, takes all of 2 minutes.
Check with BigDavid on here. He was selling kits pretty reasonably not too long ago.
Old 01-24-2015, 11:13 AM
  #7  
CF Veteran
 
ehall's Avatar
 
Join Date: Jan 2015
Location: Southern Maryland
Posts: 1,381
Likes: 0
Received 1 Like on 1 Post
Year: 1991
Model: Cherokee
Engine: 1999 4.0L
Default

04-06 KJ 8.25 setup is direct bolt on

http://www.naxja.org/forum/showthread.php?t=977809

Last edited by ehall; 01-24-2015 at 11:16 AM.
Old 01-24-2015, 11:14 AM
  #8  
CF Veteran
 
sycoglitch's Avatar
 
Join Date: Sep 2010
Location: Mercer County, NJ
Posts: 12,692
Likes: 0
Received 4 Likes on 4 Posts
Year: 2001
Model: Cherokee
Engine: 4.0L I6 HO
Default

https://www.cherokeeforum.com/f51/re...-8-25-a-57807/

Searched and found. Done
Old 01-25-2015, 08:39 AM
  #9  
Junior Member
 
checkmate3001's Avatar
 
Join Date: Jun 2013
Posts: 60
Likes: 0
Received 0 Likes on 0 Posts
Year: 1998
Engine: 4.0
Default

Originally Posted by ehall
04-06 KJ 8.25 setup is direct bolt on

http://www.naxja.org/forum/showthread.php?t=977809
X2

I'd go with this direct bolt on. I think the only issue would be with parking brake cables. That being said, I haven't done this swap.

Last edited by checkmate3001; 01-25-2015 at 09:14 AM.
Old 01-25-2015, 08:44 AM
  #10  
CF Veteran
 
Big David's Avatar
 
Join Date: Jun 2011
Location: Gainesville GA
Posts: 2,719
Received 42 Likes on 31 Posts
Year: 1999
Model: Cherokee (XJ)
Engine: 4.0
Default

PM sent.
Old 01-25-2015, 10:03 AM
  #11  
CF Veteran
 
Jamie57's Avatar
 
Join Date: Jul 2009
Location: London Ontario Canada
Posts: 1,254
Likes: 0
Received 10 Likes on 10 Posts
Year: 2000
Model: Cherokee
Engine: 4.0
Default

I went the KJ route. Everything BUT the brake line and emergency brake cables work. The KJ brake line fittings are Metric. I cut the flare off and swapped in an Imperial line nut and then double flared the line again. THEY are very hard lines so use a really good flare tool.
The emergency brake line are way too ling. The Crown kits that have been out there are also mismatched leaving one line longer where you adjust them.
Best was the Napa lines. There are some posts on here with the correct Napa part numbers.
Other than that, take the valve out of your distribution block near the Master Cylinder. With Drum brakes it is 70% front and 30% rear. You now want 50-50 other wise you will never get all the full benefit of the new disks other than your axle won't fall out when it breaks.
Old 01-25-2015, 10:24 AM
  #12  
CF Veteran
Thread Starter
 
JPXJMOAB's Avatar
 
Join Date: Jan 2015
Location: Minnesota
Posts: 2,152
Likes: 0
Received 7 Likes on 7 Posts
Year: 1999
Model: Cherokee
Engine: 4.0L
Default

Originally Posted by Jamie57
I went the KJ route. Everything BUT the brake line and emergency brake cables work. The KJ brake line fittings are Metric. I cut the flare off and swapped in an Imperial line nut and then double flared the line again. THEY are very hard lines so use a really good flare tool. The emergency brake line are way too ling. The Crown kits that have been out there are also mismatched leaving one line longer where you adjust them. Best was the Napa lines. There are some posts on here with the correct Napa part numbers. Other than that, take the valve out of your distribution block near the Master Cylinder. With Drum brakes it is 70% front and 30% rear. You now want 50-50 other wise you will never get all the full benefit of the new disks other than your axle won't fall out when it breaks.
thank you! That was all the info I needed!
Old 01-25-2015, 06:58 PM
  #13  
CF Veteran
 
s346k's Avatar
 
Join Date: Feb 2012
Location: central IN
Posts: 2,282
Likes: 0
Received 15 Likes on 11 Posts
Year: 1997
Engine: 4.0
Default

I got my stuff off of a zj at the junkyard. I took the calipers, rotors, pads, backing plates, backing plate bolts, and disconnected the soft lines at the hard line, leaving them attached to the caliper. you will need longer wheel studs of you have aluminum wheels. I did the conversion with a set of canyon wheels and barely had enough lugnut thread engagement to be comfortable. I ultimately put zj wheel studs on it. had I known beforehand I wouldve grabbed them off the donor jeep, as well. I had $62 in everything including core charges. take a set of rotors with you if you go to the junkyard.
Old 01-25-2015, 06:59 PM
  #14  
CF Veteran
Thread Starter
 
JPXJMOAB's Avatar
 
Join Date: Jan 2015
Location: Minnesota
Posts: 2,152
Likes: 0
Received 7 Likes on 7 Posts
Year: 1999
Model: Cherokee
Engine: 4.0L
Default

Originally Posted by s346k
I got my stuff off of a zj at the junkyard. I took the calipers, rotors, pads, backing plates, backing plate bolts, and disconnected the soft lines at the hard line, leaving them attached to the caliper. you will need longer wheel studs of you have aluminum wheels. I did the conversion with a set of canyon wheels and barely had enough lugnut thread engagement to be comfortable. I ultimately put zj wheel studs on it. had I known beforehand I woukdve grabbed them off the donor jeep, as well. I had $62 in everything including core charges. take a set of rotors with you if you go to the junkyard.
awesome! That's dirt cheap
Old 01-25-2015, 07:37 PM
  #15  
::CF Administrator::
 
Rogue4x4's Avatar
 
Join Date: Feb 2011
Location: Blunt, South Dakota
Posts: 14,465
Received 770 Likes on 524 Posts
Year: 97
Model: Cherokee (XJ)
Engine: 4.6 stroker
Default

Originally Posted by s346k
I got my stuff off of a zj at the junkyard. I took the calipers, rotors, pads, backing plates, backing plate bolts, and disconnected the soft lines at the hard line, leaving them attached to the caliper. you will need longer wheel studs of you have aluminum wheels. I did the conversion with a set of canyon wheels and barely had enough lugnut thread engagement to be comfortable. I ultimately put zj wheel studs on it. had I known beforehand I wouldve grabbed them off the donor jeep, as well. I had $62 in everything including core charges. take a set of rotors with you if you go to the junkyard.
Originally Posted by JPXJMOAB
awesome! That's dirt cheap
This is why I said junkyard. You can do it right, and do it cheap.


Quick Reply: Rear disk brake conversion cheap?



All times are GMT -5. The time now is 04:56 AM.