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-   -   Notch Customs XMax Flares (https://www.cherokeeforum.com/f67/notch-customs-xmax-flares-241458/)

Brady733 01-08-2018 01:19 AM

Notch Customs XMax Flares
 
So I’m gonna get the notch customs XMax flares. But I’ve heard that they are a pain to install. Does anyone have a write up, video, pictures, etc. that they could point me to. I’ve seen the instructions on their website but was looking for more of someone’s personal opinion. A few guys I talked to said that had a shop do it. One guy just told me it was hard. So looking for a bit more than that. Thank you in advance!!!

USN_JeepXJ 01-08-2018 02:06 AM

14 Attachment(s)
Just be ready for lots of cutting and welding (I'm assuming you have experience welding thin sheet metal... If not thats another discussion). Take your time, trim the flares a little at a time until they fit perfect. After you get everything fit as best you can, then use bondo and fill the rest. The end product will look better the more time you put into the install.

Some pointers for the best fit:

This step actually comes after the rest below but I though I'd put it first for some reason. After everything is fit exactly how you want it (and body work complete) install the flares over the taped surface and bondo the edge. I found it was easiest to cut a 3M bondo applicator in half and use the sharp 90* edge of where I cut to get bondo into the gap and leave a sharp edge.

Attachment 406802

I ended up just cutting everything out of the wells except for a lip at the inner pinch seam to weld against. I also left a section across the top that was just welded to the outer sheet metal.

Attachment 406803

A better picture of what I cut out:

Attachment 406804

New metal welded in:

Attachment 406805

After the welding was complete, I used 3M seam sealer on the inside and outside of the welds:

Attachment 406806

Along the rear doors I purposely left 1/2" instead of trimming exactly with the instructions. I did this so I could add a weather seal:

Attachment 406807

The weather seal (1/2" x 1/4" thick):

Attachment 406808

Attachment 406809

Attachment 406810

In the front you're unable to reuse the factory splash shields so I made my own out of aluminum. I first cut a template out of paper:

Attachment 406811

Then transferred to aluminum:

Attachment 406812

Installed:

Attachment 406813

They are a lot of work, but worth it!

35's stuff easily:

Attachment 406814

And most of all they look great:

Attachment 406815

4.3L XJ 01-08-2018 10:25 AM

That does look nice, and nice job too

TRCM 01-08-2018 07:15 PM

I still want those rims..........

vulcan96 01-10-2018 09:40 AM

Damn that is one sexy Xj

bajabronco 01-12-2018 12:45 AM

https://cimg7.ibsrv.net/gimg/www.che...7debcb2679.jpg

https://cimg8.ibsrv.net/gimg/www.che...12ea8d835c.jpg

https://cimg1.ibsrv.net/gimg/www.che...e7eb47ab8d.jpg

https://cimg0.ibsrv.net/gimg/www.che...bedd7e46c6.jpg

https://cimg6.ibsrv.net/gimg/www.che...4f4ffcdf66.jpg

https://cimg9.ibsrv.net/gimg/www.che...4e4e34cb5b.jpg

https://cimg2.ibsrv.net/gimg/www.che...c1339d0dac.jpg

bajabronco 01-12-2018 01:09 AM

https://cimg7.ibsrv.net/gimg/www.che...c646f76c5f.jpg

https://cimg8.ibsrv.net/gimg/www.che...8ed052c61e.jpg

https://cimg8.ibsrv.net/gimg/www.che...e221dbd948.jpg

I let my buddy drive and he laid it on its side-

https://cimg1.ibsrv.net/gimg/www.che...3d43554c0e.jpg

The flares are tough! We simply had to sand, use a little fiberglass bondo and touch up the paint

https://cimg9.ibsrv.net/gimg/www.che...360e51eb11.jpg

The flair after we fixed it


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