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How do I disassemble a locked c8.25?

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Old Jan 13, 2017 | 07:08 PM
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Default How do I disassemble a locked c8.25?

Just bought a chrysler 8.25 27 spline with a spartan locker inside. Im going to do a disc conversion on it before bolting it up. (Its replacing my stock d35). I understand(i think) that this axle has c clips, and to remove the shafts I need to take out the C Clips. Normally this would be easy to do with an open diff but I have a lunchbox locker in the carrier so I cannot get to them/take them out. Is there an alternate way to get these out /remove the axle shafts? Am I retarded and there is no C Clips? I attached a photo to show what I am looking at. I removed the pin already.

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How do I disassemble a locked c8.25?-photo451.jpgHow do I disassemble a locked c8.25?-photo806.jpg
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Old Jan 13, 2017 | 08:35 PM
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You are going to have to use some sort of tool (flat head screwdriver, thick washer, etc) to compress the spartan locker together. That will allow you to get a small stick magnet in to access the c-clips.

You have the right idea by pulling the cross pin already.


The c-clip lives in here. (thats a google pic by the way, I'm not a female. )

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Old Jan 13, 2017 | 09:44 PM
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^lies, we all know your a bit feminine.
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Old Jan 13, 2017 | 09:46 PM
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Thank you. Im surprised this wasnt easily found on youtube.
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Old Jan 13, 2017 | 11:56 PM
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Originally Posted by Mr. Pink
^lies, we all know your a bit feminine.
Is that what all the private messages are from you? Trying to hit on me?
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Old Jan 14, 2017 | 01:20 PM
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Originally Posted by LACK
Is that what all the private messages are from you? Trying to hit on me?
you caught me...
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Old Jan 15, 2017 | 06:06 PM
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Can you guys find a video? This is still very confusing
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Old Jan 15, 2017 | 06:35 PM
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Remove the springs first which will allow the inside teeth to spin. With the axle shafts removed or at least pulled out slightly you should be able to pull out one side of the teeth and then the same goes for the other side. Be careful not to loose the pins. As long as you've pulled the shaft out far enough the outer teeth should be easily removed.
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Old Jan 15, 2017 | 07:01 PM
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It looks like for the springs to be removed I would need to take out the carrier. They can only compress so far. How do I disassemble a locked c8.25?-photo636.jpg
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Old Jan 16, 2017 | 12:21 AM
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If you have some picks you should be able to kind of compress it and pull it out, you might need two and you might bend or misshape one or two. New springs aren't incredibly expensive from what I've heard.
I took out a Aussie out of a D35 and that has two springs one inside of the other.
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Old Jan 16, 2017 | 02:08 AM
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Fast forward to about 3 minutes, will show where the c-clips go. You will need to use some force to compress the locker together enough to access the c-clips.
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Old Jan 16, 2017 | 02:22 AM
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Originally Posted by LACK
https://www.youtube.com/watch?v=YHQJyTF7_9g

Fast forward to about 3 minutes, will show where the c-clips go. You will need to use some force to compress the locker together enough to access the c-clips.

Looks like he needs to pin back those spring pins with retaining wire so it gives you a little space to work with the C-clips..


Also that looks like an Aussie locker in that pic with the chick.. Cross pin hole has a off half moon shape,, that's what mine looked like.

Last edited by Dumajones; Jan 16, 2017 at 02:25 AM.
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Old Jan 16, 2017 | 05:01 AM
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Originally Posted by PNWjeeper
If you have some picks you should be able to kind of compress it and pull it out,
^ That is how it's done. The spring is removed through the oval hole. Use a pick, insert at bottom of spring (opposite side of pins) and pry out bottom edge. I use a lobster/crab pick.
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Old Jan 21, 2017 | 04:40 PM
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How do I disassemble a locked c8.25?-photo554.jpg

I attempt to push in the pin from
This side, and it won't pop out. The spring won't come out from the oval hole side. Any ideas?
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Old Jan 22, 2017 | 06:57 AM
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Tool should be inserted in outside edge of oval hole as pictured. If ring gear is interfering, place tool between spring and pin, gently separate the two to pop spring out. This is basically the reverse method of installation.
Attached Thumbnails How do I disassemble a locked c8.25?-unnamed-9-.jpg  
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