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First Dana 35 gives problem and now Dana 44, advice

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Old May 9, 2011 | 03:23 PM
  #1  
Unleashed's Avatar
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From: SoCal, San Fernando
Model: Cherokee
Engine: 4.0 I6
Default First Dana 35 gives problem and now Dana 44, advice

so a few weeks ago i went out on a rocky trail with one of my buddies and somehow i broke my spider gear in dana 35

then i also realized it also wouldnt fall into 4x4, and took the ford apart and it broke again

i ended up getting a new one and need to replace that but for my rear i ended up swapping it out with a dana 44 that i was planning on building then installing it but since this happened i had to swap it out


the guy who i bought the dana 44 from had 3 different ones with different gear ratios, the one i got was a LSD with 3.07 gear ratio to match the front for now

the problem i am having now is every time i throw it into reverse the differ makes a clicking noise, (the noise the dana 35 made when the spider gear broke)....i have a 1991 Xj 2 door with a 5 speed tranny

i want to change the gears to 4.56 with a locker in the back and LSD in the front but inorder to do that i need to save up

my question for now is, why is it making that kind of noise? is it because of the 3.07 gear ratio with the 33x12.50 tires?
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Old May 9, 2011 | 06:36 PM
  #2  
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From: West Deptford, NJ
Year: 97
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Engine: 4.0
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your best bet is to pull the cover and check out whats going on
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Old May 9, 2011 | 07:47 PM
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From: Northeast CT
Year: 99
Model: Cherokee
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sure its coming from the diff? put the t-case in neutral and check the u-joints in the rear drive shaft for slip. that'll make that noise too.
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Old May 9, 2011 | 08:08 PM
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From: SoCal, San Fernando
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Originally Posted by rweaver138
sure its coming from the diff? put the t-case in neutral and check the u-joints in the rear drive shaft for slip. that'll make that noise too.
yeah most of the u-joints are new
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Old May 9, 2011 | 08:27 PM
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From: Northeast CT
Year: 99
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alright well you know what you gotta do, pop the cover off
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