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Engine swap, 4.0 to 3.8 or 5.0 diesel

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Old Apr 6, 2017 | 09:25 PM
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Chestr's Avatar
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Default Engine swap, 4.0 to 3.8 or 5.0 diesel

I'm looking to swap out my 4.0 engine on my 2000 Cherokee for either an ISF 3.8 or 5.0 Cummins diesel, I was wondering if anyone has attempted this kind of swap & if so, how did it go & what do I need to look out for & what do I need to know before attempting this swap. I appreciate any info someone might have.
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Old Apr 7, 2017 | 01:16 AM
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From: Louisville,KY
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Honestly only swap i would do is a ls motor because of the swap parts out there,But even then the swap is 6k or more.Now to swap a cummins like that with no swap parts at all your looking more money.Can you weld and fab your own parts ?
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Old Apr 7, 2017 | 08:06 PM
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From: Dawson Springs, KY
Year: 1985
Model: Cherokee
Engine: 2.5L
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From what I have seen the Cummins swap only works if you have a quite tall lift or run without a hood. They are just too tall to fit in there any other way.
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Old Apr 7, 2017 | 09:54 PM
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Thanx, yes I can fabricate parts if needed, I'm a machinist & metal fabricator, I have a friend who can do any welding I would need if it came to that.
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Old Apr 7, 2017 | 11:05 PM
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From: Colorado
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There is a company that swaps ISF 3.8s into JKs at the cost of 29 thousand dollars. I had to Google that motor. Saw it on a YouTube video.
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Old Apr 8, 2017 | 02:00 AM
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You need to think about things like what trans you'll have to use since i doubt anyone makes adapter kits for those engines.If its bigger in size then a 700r4/4l60e your trans tunnel will be history.Since they all are efi now wiring and ecu will become another thing to think about.And how low does the oil pan hang and a lot of thinking and planing needs to happen before trying it.Some have swapped in the early benz diesel because its easier and swap parts are out there.The other one is a vw diesel swap that some have done.
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Old Apr 9, 2017 | 03:42 AM
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From: Tarpon Springs, FL / Denver, CO
Year: '98
Engine: 4.0 I6
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LS motor would be my preference. Much bigger aftermarket, easier to find, makes as much power as you could want, aluminum and thus fairly light....
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Old Apr 9, 2017 | 09:25 PM
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From: San Antonio, TX
Year: 1996
Model: Cherokee
Engine: 4.0L
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im personally an ls fan, but would love to see one of these diesels in an xj

check this out, its an ISF 2.8 in a TJ:
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