Modified XJ Cherokee Tech XJ (84-01)
All modified tech questions. If it modifies your XJ beyond stock parts ask it here.
Sponsored by:
Sponsored by:

Electrical Upgrades

Thread Tools
 
Search this Thread
 
Old 01-23-2013, 11:11 AM
  #1  
☠ CF Sheriff ☠
Thread Starter
 
dukie564's Avatar
 
Join Date: Nov 2009
Location: Aberdeen, MD
Posts: 15,197
Received 16 Likes on 12 Posts
Year: 1995
Model: Cherokee
Engine: 4.0L HO I-6, 703 Injectors, Brown Dog Super Engine Mounts
Default Electrical Upgrades

anyone have opinions on DC circuit breakers vs fuses?

Upgrading my cables and alternator, thinking about a circuit breaker instead of a main ANL fuse. 150A is what i need.

http://www.delcity.net/store/Hi-Amp-...able)/p_193073


I don't see any cons of using a circuit breaker other than cost, which isn't much more than an ANL block and fuse anyways...
Old 01-23-2013, 11:14 AM
  #2  
CF Veteran
 
xj_maniac_newb's Avatar
 
Join Date: Sep 2009
Location: Summerville, Ga
Posts: 6,322
Likes: 0
Received 5 Likes on 5 Posts
Year: 1995
Model: Cherokee
Engine: 2.5 4 cyl.
Default

Never heard of them, but sounds pretty neat. Would be alot more convinient should you ever get stuck in the wild without a spare fuse.
Old 01-23-2013, 11:17 AM
  #3  
☠ CF Sheriff ☠
Thread Starter
 
dukie564's Avatar
 
Join Date: Nov 2009
Location: Aberdeen, MD
Posts: 15,197
Received 16 Likes on 12 Posts
Year: 1995
Model: Cherokee
Engine: 4.0L HO I-6, 703 Injectors, Brown Dog Super Engine Mounts
Default

that's part of the bonus - ANL fuses are cheap so carrying a spare isn't a big deal, until I lose the spare...or I use both of them...in which case i'm screwed.

But i guess the same applies to the stock fusible link so...


The only thing i'd be worried about is the circuit breaker not doing it's job when it's supposed to. I don't know whether that's a valid concern or not...
Old 01-23-2013, 11:28 AM
  #4  
CF Veteran
 
xj_maniac_newb's Avatar
 
Join Date: Sep 2009
Location: Summerville, Ga
Posts: 6,322
Likes: 0
Received 5 Likes on 5 Posts
Year: 1995
Model: Cherokee
Engine: 2.5 4 cyl.
Default

I'm sure it'd do its job well as long as its a good brand. And i'd imagine having a breaker instead of a fuse would be more convenient when trying to find a short.
Old 01-23-2013, 11:29 AM
  #5  
☠ CF Sheriff ☠
Thread Starter
 
dukie564's Avatar
 
Join Date: Nov 2009
Location: Aberdeen, MD
Posts: 15,197
Received 16 Likes on 12 Posts
Year: 1995
Model: Cherokee
Engine: 4.0L HO I-6, 703 Injectors, Brown Dog Super Engine Mounts
Default

doubles as a battery disconnect also
Old 01-23-2013, 11:32 AM
  #6  
CF Veteran
 
DieselD's Avatar
 
Join Date: Apr 2011
Location: Indianapolis
Posts: 4,825
Likes: 0
Received 2 Likes on 2 Posts
Year: '99 and '91
Model: Cherokee
Default

If you don't mind me asking, where would this go in the system?

Between battery and alt? Why have a fuse/breaker there?
Old 01-23-2013, 11:38 AM
  #7  
☠ CF Sheriff ☠
Thread Starter
 
dukie564's Avatar
 
Join Date: Nov 2009
Location: Aberdeen, MD
Posts: 15,197
Received 16 Likes on 12 Posts
Year: 1995
Model: Cherokee
Engine: 4.0L HO I-6, 703 Injectors, Brown Dog Super Engine Mounts
Default

Stock configuration is with the alternator lead running into a buss bar in the bottom of the PDC, and protected by 2 MAXI50 (or MAXI60) fuses to isolate it from the rest of the system. This is not sufficient for the higher wattage alternator (136A).

My plan is to run the alternator straight to the battery + post, with the new 150A fuse/breaker between the alternator and battery to protect the system. Electrically speaking it's the same thing.
Old 01-23-2013, 11:49 AM
  #8  
CF Veteran
 
DieselD's Avatar
 
Join Date: Apr 2011
Location: Indianapolis
Posts: 4,825
Likes: 0
Received 2 Likes on 2 Posts
Year: '99 and '91
Model: Cherokee
Default

Ah, thank you.

Good info. I have a 136a in my 91, all wiring was left stock. I need to fix that. (There's a lot more on the to-do list for that one)
Old 01-23-2013, 11:56 AM
  #9  
☠ CF Sheriff ☠
Thread Starter
 
dukie564's Avatar
 
Join Date: Nov 2009
Location: Aberdeen, MD
Posts: 15,197
Received 16 Likes on 12 Posts
Year: 1995
Model: Cherokee
Engine: 4.0L HO I-6, 703 Injectors, Brown Dog Super Engine Mounts
Default

ooh yea you should. If that alternator ever reaches full output you stand a good chance of blowing your fusible link
Old 01-23-2013, 12:02 PM
  #10  
CF Veteran
 
DieselD's Avatar
 
Join Date: Apr 2011
Location: Indianapolis
Posts: 4,825
Likes: 0
Received 2 Likes on 2 Posts
Year: '99 and '91
Model: Cherokee
Default

Oh its on the list (a long list), was just gonna do wires and new battery (doesn't have one now) but I never see any mention of isolating the alt+batt when upgrading to a higher output alt.

I also kind of thought that the "regulator" (as in internally regulated alt) did, take care of extra amperage...

I don't know squat about electric (can you tell) its always nice to learn.
Old 01-23-2013, 12:02 PM
  #11  
☠ CF Sheriff ☠
Thread Starter
 
dukie564's Avatar
 
Join Date: Nov 2009
Location: Aberdeen, MD
Posts: 15,197
Received 16 Likes on 12 Posts
Year: 1995
Model: Cherokee
Engine: 4.0L HO I-6, 703 Injectors, Brown Dog Super Engine Mounts
Default

also...


why the **** is it so hard to find solid brass marine battery terminals!
Old 01-23-2013, 12:06 PM
  #12  
☠ CF Sheriff ☠
Thread Starter
 
dukie564's Avatar
 
Join Date: Nov 2009
Location: Aberdeen, MD
Posts: 15,197
Received 16 Likes on 12 Posts
Year: 1995
Model: Cherokee
Engine: 4.0L HO I-6, 703 Injectors, Brown Dog Super Engine Mounts
Default

Originally Posted by DieselD
Oh its on the list (a long list), was just gonna do wires and new battery (doesn't have one now) but I never see any mention of isolating the alt+batt when upgrading to a higher output alt.

I also kind of thought that the "regulator" (as in internally regulated alt) did, take care of extra amperage...

I don't know squat about electric (can you tell) its always nice to learn.
Well the PCM regulates the alternator yes. The alternator output is proportional to the voltage applied to the field coils. This means if the field coils ever see the full battery voltage (due to a short or PCM regulator failure for example), the output voltage would spike and amps could exceed several hundred amperes, which is enough to fry the entire computer/electrical system. Enter the purpose for the fuse/breaker.
Old 01-23-2013, 02:04 PM
  #13  
Seasoned Member
 
XJDAD's Avatar
 
Join Date: Jan 2013
Location: Anne Arundel County, MD
Posts: 253
Likes: 0
Received 0 Likes on 0 Posts
Year: 1998
Model: Cherokee
Engine: 4.0L
Default

Since it does appear to be electrically the same yet it allows for the higher op alternator I would say go for it. Then let us know how it goes.

Oh, and I noticed the Del City web link. One of my faves when it comes to electric supplies.

Last edited by XJDAD; 01-23-2013 at 02:10 PM. Reason: Add text
Old 01-23-2013, 03:47 PM
  #14  
CF Veteran
 
xj_maniac_newb's Avatar
 
Join Date: Sep 2009
Location: Summerville, Ga
Posts: 6,322
Likes: 0
Received 5 Likes on 5 Posts
Year: 1995
Model: Cherokee
Engine: 2.5 4 cyl.
Default

Originally Posted by dukie564
also...


why the **** is it so hard to find solid brass marine battery terminals!
I'm pretty sure Advanced auto keeps them in stock, thats where i got mine.
Old 01-23-2013, 04:01 PM
  #15  
☠ CF Sheriff ☠
Thread Starter
 
dukie564's Avatar
 
Join Date: Nov 2009
Location: Aberdeen, MD
Posts: 15,197
Received 16 Likes on 12 Posts
Year: 1995
Model: Cherokee
Engine: 4.0L HO I-6, 703 Injectors, Brown Dog Super Engine Mounts
Default

i haven't seen the nice thick marine style ones there?


Quick Reply: Electrical Upgrades



All times are GMT -5. The time now is 10:29 PM.