best choice diff upgrade D35 to 8.25 or?
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Member
Joined: Jul 2011
Posts: 204
Likes: 1
From: il
Year: 2001
Model: Cherokee
Engine: 4.0
i have a d35 right now in the rear and its my DD for now and starting to wheel it. should i be worried about breaking axles. i have 31 tsl swampers when i wheel and gonna buy some 32's for the street. i can probalbly toss in a 8.25 for cheap but is it worth it
Seasoned Member
Joined: Jun 2011
Posts: 498
Likes: 0
From: Los Angeles
Year: 1996
Model: Cherokee
Engine: 4.0 H.O.
You should be alright on 32's. Or at least wheel it until you break it but you shouldn't unless you're wheel hopping.
I run an 8.25 29 spline and that's fine on 35's.
I run an 8.25 29 spline and that's fine on 35's.
Junior Member
Joined: Apr 2011
Posts: 32
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From: christiansburg,VA
Year: 1997
Model: Cherokee
Engine: 4.0
Keep wheeling it. That size tires and no locker I think you will be fine. I have an xj with over 200k on it, and I wheeled it pretty hard with 33's on a dana 35. I like the 8.25 much better but if I were you and upgrading I would go with a ford 8.8. I have installed several of these in other peoples jeeps and getting one with factory 4.10 gears and limited slip diff is a bargain. Here in VA I can pick up a good 8.8 for around $175 bucks. Not to mention the disc brakes are a nice upgrade.
Senior Member
Joined: Nov 2012
Posts: 521
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From: Oregon
Year: 1996
Model: Cherokee
Engine: 4.0
Now I'm going to be doing a 4.5 RE lift here soon and gonna run most likely 33s but I like the option of 35s. I was planning on eventually getting it locked too, I haven't really heard of any problems with the D35 breaking but should I be concerned and look into getting D44 or the 8.25 or 8.8?
Last edited by Eagle564; Dec 14, 2012 at 06:48 PM.
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Senior Member
Joined: Nov 2012
Posts: 521
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From: Oregon
Year: 1996
Model: Cherokee
Engine: 4.0
Ya I'll go ahead and try that. I'd like to just straight up by one from somewhere that is already locked and geared and ready to bolt in and guaranteed to work. Only place I find that has complete rear ends is 4wd and they only have 44s
Seasoned Member
Joined: May 2010
Posts: 320
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From: Dillsburg, PA
Year: 2000
Model: Cherokee
Engine: I6
Plenty of other places offer bolt in upgrade axles. Here's a good one: http://eastcoastgearsupply.com/i-476...-assembly.html. I'm not saying that you need an 8.8 but that's a great deal on a bolt in assembly.
Seasoned Member
Joined: May 2011
Posts: 383
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From: Heber City Utah
Year: 1999
Model: Cherokee
Engine: 4.0
With that size of tires nd and an unlocked rear end, I trust the d35. It's not super strong, but if you really test the flex on ur rig, and don't want to to a full axle swap, then u could look into hardened axle shafts which will give u the ability to put in lockers with that size of tire.
CF Veteran
Joined: Nov 2011
Posts: 3,603
Likes: 3
From: SLC, Utah
Year: 1999
Model: Cherokee
Engine: 4.0L
With that size of tires nd and an unlocked rear end, I trust the d35. It's not super strong, but if you really test the flex on ur rig, and don't want to to a full axle swap, then u could look into hardened axle shafts which will give u the ability to put in lockers with that size of tire.




