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Barn Doors On An XJ?

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Old Jan 6, 2016 | 09:54 AM
  #31  
mccawley's Avatar
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Well, I'm not sure that my doors are any stronger, but they are certainly not any weaker.
I have thought about some extra framing/caging. but haven't seen a need.
My other plan was just as you mentioned. top half lift gate. Easy to do hinges stay and all. and a split lower door. Probably would have been easier.

This trip was brutal, our JK ripped the side step clean off, pinch weld tore out. Both of my XJ sliders are bent up. That V8 WJ in the photo pulled me out of a deep trail. Those things have some torque.

All said and done the rear doors still open and close just fine.
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Old Jan 7, 2016 | 01:29 AM
  #32  
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off topic ..but what make is the roof rack?
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Old Jan 7, 2016 | 03:14 AM
  #33  
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From: Los Angeles, CA
Year: 1989 Limited
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I wanted to do the same thing!! Or maybe like the Honda Element tailgate with the bottom half like a trunk tailgate and the top like a normal tailgate. It would be good for cargo carrying and camping because then you lye down in the back you will have more foot room and the top half will protect your feet from getting wet if it rains
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Old Jan 7, 2016 | 08:59 AM
  #34  
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Olympic top hat I believe. Works great too. I've slid it across several trees.
Kind of like side rails but for the top of the jeep. Plus its nice and short.
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Old Jan 7, 2016 | 10:31 AM
  #35  
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great work. Seems like stiffeners would be a must

Originally Posted by mccawley
Actually since there is added steel, brackets, and attachment points I think I have improved the stiffness of the rear deck/doors.
Ahah! covered that part. nice work sir
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Old Mar 12, 2016 | 08:44 AM
  #36  
'00 XJ's Avatar
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From: 4 Corners, USA
Year: 2000
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Engine: 4.0 I-6 Cyl. w/ 0630Head+MikeWilsonAdapter (preserves engine/brain function w/ stronger head) 62mmTB
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Really nice work.

Between the planning and execution, looks like a "phantom" factory model.

One of the best of the rare Jeeps.
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Old Mar 14, 2016 | 04:33 PM
  #37  
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Thanks, Even though it wasn't the best hinge design, my plan was to make it look stock.
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Old Sep 1, 2016 | 10:27 AM
  #38  
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Minor thread-necro...
I just happened upon this post and noticed that the dropbox for the pics is empty. Do they exist anywhere else right now?
Also, great idea mccawley. Lots of idea bashing here but I think in addition to the reasons listed there are even more advantages to the swing doors (can't open the hatch well with stuff hanging off the back of the roof for example) and MOST of what the folks do on this forum to their Cherokees serves no more factory intended purpose than this mod did, and plenty of the projects shorten the life of the rigs or require frequent repair, so if the doors are somehow better for you I say good job, even if there is sooner need for a repair.
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Old Sep 1, 2016 | 12:37 PM
  #39  
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Just found this one myself. My very favorite way to get into such a vehicle is a tailgate that has a window that goes down into it like back in the olden days. My least favorite is a liftgate. These double doors you made look great.. especially with the split rear window. Awesome work.
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Old Sep 11, 2016 | 12:54 AM
  #40  
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Originally Posted by bfauska
Minor thread-necro...
I just happened upon this post and noticed that the dropbox for the pics is empty. Do they exist anywhere else right now?
Also, great idea mccawley. Lots of idea bashing here but I think in addition to the reasons listed there are even more advantages to the swing doors (can't open the hatch well with stuff hanging off the back of the roof for example) and MOST of what the folks do on this forum to their Cherokees serves no more factory intended purpose than this mod did, and plenty of the projects shorten the life of the rigs or require frequent repair, so if the doors are somehow better for you I say good job, even if there is sooner need for a repair.

Send me a private message with an email and I'll send you the photos I have.
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Old Jan 25, 2018 | 01:17 AM
  #41  
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Originally Posted by DieselD
I'd say you'd definitely have to use a steel hatch (97+) and it'd probably be easier to make the whole thing swing open (like a liberty) rather than split it in half.

Attachment 146501
Looks very nice, But I always thought a 'Suicide Door' style would be best for Cherokee rear doors -- more room to climb in!

Originally Posted by mccawley
I actually just finished doing this over the fall. Still needs some work. But I think it looks pretty good. I hate lift-gates.


For the rear hatch - I alway liked the earlier Cherokee/ Wagoneers with the Tailgate and roll-down window (Electric preferred) - ...but I do like being able to stand under the hatch when it's raining.
Maybe a split top / bottom tailgate with a rain lid? ...IDK

I'm amazed at the job you did with fiberglass hatch-doors and , it seems like the best option for a rear mounted spare tire - and you could build in an inside-the-door lock-pin. Looks great.
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Old Jan 25, 2018 | 08:53 AM
  #42  
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I would love to see a pic of how it's hinged.
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Old Jan 25, 2018 | 09:03 AM
  #43  
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Year: 1999 XJ
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How does the latch work? I see a pushbutton release on the right side- does that release the left side too?

In any case, Bravo Sir.
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Old Jan 25, 2018 | 04:28 PM
  #44  
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Yes the handle opens the door on the right. There is an internal handle on the back of the left door inside that opens the left door.

Last edited by mccawley; Jan 25, 2018 at 04:39 PM.
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Old Jan 25, 2018 | 04:33 PM
  #45  
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DropBox https://www.dropbox.com/sh/7ifrxifd2...t4x8sSLQa?dl=0
Passenger side door is a standard latch assembly.
The driver side door is the latching assembly from a Suburban I found in the yard.

Last edited by mccawley; Jan 25, 2018 at 04:37 PM.
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