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Add a sixth gear?

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Old Oct 28, 2014 | 12:23 PM
  #1  
4cylinder's Avatar
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Default Add a sixth gear?

is it possible to add a sixth gear to my existing transmission or would i have to get a new one? i have a 5 speed manual, 4 cylinder, something like 2.5L engine, 97 cherokee. and im kinda new to this, so i'd have someone helping me with it. i just want to know if its possible and if it would better my high way mpg. and if adding a 6th gear isnt the way to go, could i change the gearing so i could cruise at a lower rpm at higher speeds?
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Old Oct 28, 2014 | 01:13 PM
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you have a lot of learning to do. Now you cannot add a gear to a transmission. What size tires are you turning to want to lower you cruise rpm?
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Old Oct 28, 2014 | 01:32 PM
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Unfortunately, without swapping the transmission (Which may or may not involve adapter plates and various shafts) you can't simply add a gear to the transmission.

If you're looking for mileage, or lower cruising RPM's, what you're after is gearing. For example, if you're rolling 4:15 gears, your cruising RPM in 5th will be around 3100-3800 (Estimating, may not be accurate) - The higher in gear you go - Example being 5:10 gears, the worse that will get.

So with higher number gears, you're getting worse fuel economy, but you're also getting a considerably more torquey response to the gas pedal - But you're also going to see a lower top speed (Which, on a Jeep isn't terribly important)

My suggestion would be, depending on the gears, lowering the ratio a bit. A lot of times you'll see AWD, fuel-economy minded cars (Such as the Toyota Matrix AWD) rocking something small like a 2:19 gear set, which has a low cruising RPM, as well as reasonable fuel economy.
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Old Oct 28, 2014 | 02:07 PM
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A taller tire (not wider) will lower cruising rpm's.
But you will sacrifice acceleration.
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Old Oct 28, 2014 | 02:45 PM
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You already have 6 gears.
5 forward.
1 reverse...... lol
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Old Oct 28, 2014 | 03:46 PM
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An external overdrive might work, but your 4-cyl will probably bog-down making millage worse if you could shift into 6th.
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Old Oct 28, 2014 | 08:17 PM
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Lower RPM does not always translate into better MPGs.
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Old Oct 28, 2014 | 08:46 PM
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Lol even then the money you'd have to spend would completely nullify the gas savings.
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Old Oct 28, 2014 | 08:49 PM
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www.addmesomemoregears.com
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Old Oct 28, 2014 | 08:52 PM
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Originally Posted by 4cylinder
is it possible to add a sixth gear to my existing transmission or would i have to get a new one? i have a 5 speed manual, 4 cylinder, something like 2.5L engine, 97 cherokee. and im kinda new to this, so i'd have someone helping me with it. i just want to know if its possible and if it would better my high way mpg. and if adding a 6th gear isnt the way to go, could i change the gearing so i could cruise at a lower rpm at higher speeds?
Are you sure it's a 4 cylinder?
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Old Oct 28, 2014 | 09:19 PM
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Originally Posted by cruiser54
Lower RPM does not always translate into better MPGs.
X2 you're gonna use more fuel at 1,500rpm at 30-50% throttle vs 2,500rpm at 5-10% throttle.
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Old Oct 28, 2014 | 10:04 PM
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Even with a transmission swap, or the expense and complexity of some other custom work, here's your better option:

For about the same money or less than what that project would cost you, go buy a used Honda Civic or Toyota Corolla, drive it, and save your XJ for wheeling on the weekends.
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Old Oct 28, 2014 | 10:37 PM
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Originally Posted by BNJeepsta
X2 you're gonna use more fuel at 1,500rpm at 30-50% throttle vs 2,500rpm at 5-10% throttle.
Well stated and true.
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Old Oct 28, 2014 | 10:37 PM
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Originally Posted by macgyver35
Even with a transmission swap, or the expense and complexity of some other custom work, here's your better option:

For about the same money or less than what that project would cost you, go buy a used Honda Civic or Toyota Corolla, drive it, and save your XJ for wheeling on the weekends.
Also well stated and true.
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Old Oct 29, 2014 | 01:09 AM
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Gear vendors has a overdrive unit that will double your gears.But for its price vs what little mileage you pick it up its not worth putting it in.Lets face it a jeep xj has the aerodynamic shape of a brick and its 4wd both kill mileage.My friends stock yj 4 cylinder 5 speed got 14mpg highway.Sad thing i have seen that kinda mileage out of a 1 ton 4x4 truck before.
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