242 front driveline issues after lifting?
Thread Starter
Newbie
Joined: Aug 2017
Posts: 8
Likes: 0
From: Reno Nevada
Year: 1990
Model: Cherokee(XJ)
Engine: 4.0 HO
Hey guys. I am getting ready to purchase my lift for my 90 XJ. I have decided to go with Rusty's 4.5 inch lift. According to Rubicon express, they claim that jeeps with 242 t case lifted 4.5 inches or taller will have unacceptable "Front" driveline vibrations. I was considering upgrading to the long arm kit in a year which naturally I would also upgrade to a 6 inch lift. With that being said has anyone experienced this with the 242 full time option t case? And if so any remedies? I have a 231 t case that needs to be rebuilt that will eventually get the SYE kit. But not doing that for a while.
CF Veteran

Joined: Nov 2015
Posts: 3,636
Likes: 469
From: Southern OH
Year: 1997
Model: Cherokee(XJ)
Engine: 4.0
You may have some vibrations from the front if you run it in full time 4x4 but in 2wd it should be fine. However with that much lift you are going to get vibrations from the rear with either transfer case. I only have a 3" lift on mine and i get some vibrations from the rear, my transmission mount is bad though so I think a new mount will help. With a lift greater than 3" you need a SYE on either case.
Seasoned Member

Joined: Apr 2012
Posts: 263
Likes: 19
From: Puyallup, WA
Year: 1999
Model: Cherokee (XJ)
Engine: 4.0L
Usually it's the rear DS that exhibits vibration first because of the slip yoke on the output shaft; the front is already a double-cardan joint with a 2-piece shaft. I did have some slight vibration (more noise than feel) at highway speeds until I got a longer custom front shaft from Tom Wood. I assume it was because of the splines having a shorter mating length due to the lift.
Senior Member
Joined: May 2014
Posts: 777
Likes: 5
From: Nolensville, TN
Year: 1998
Model: Cherokee
Engine: 4.0
CF Veteran

Joined: Nov 2015
Posts: 3,636
Likes: 469
From: Southern OH
Year: 1997
Model: Cherokee(XJ)
Engine: 4.0
Senior Member
Joined: May 2014
Posts: 777
Likes: 5
From: Nolensville, TN
Year: 1998
Model: Cherokee
Engine: 4.0
Okay thanks for the clarification. I thought you were suggesting the front DS didn't turn unless you were in 4WD, but your answer totally makes sense now.
i lifted my truck with the Rubicon Express 3.5 super flex kit, ended up with acceleration and deceleration vibes. I ended up putting in Upper adjustable control arms to fix the front angle to get rid of my deceleration vibes. In the back I added an axle degree shim on the rear and did a 3/4" t-case drop which finally ended my acceleration vibes. Drives great at all speeds now.
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CF Veteran
Joined: Jan 2016
Posts: 1,242
Likes: 41
From: Newport News, VA
Year: 96 & 88 4 dr Cherokees
That lift , aside from resulting in less spline engagement at the front driveshaft slip joint, will also increase the angle that all the u-joints see, which usually causes vibes as well (unless you put in new u-joints) due to the u-joints moving in a different cyclic range.
Thread Starter
Newbie
Joined: Aug 2017
Posts: 8
Likes: 0
From: Reno Nevada
Year: 1990
Model: Cherokee(XJ)
Engine: 4.0 HO
Wow thanks guys! I installed a Rough Country 4.5 inch lift. I am very satisfied with it so far, actually I don't have any vibration, I do have some rubbing noises I didn't have before when I turn full lock either way. I suspect the 242 is a little worn out lol. The kit came with a transfer case cross member drop. The front control arms changed the pinion angle just enough to make a difference. So far I am pretty happy! I will be starting a new thread about changing over the ABS unit. That pump runs a lot more now with the 31's 😂


