Building Long Arms
CF Veteran
Joined: Mar 2010
Posts: 6,685
Likes: 6
From: Jacksonville, FL
Year: 92
Model: Cherokee
Engine: 4.0
CF Veteran
Joined: Jan 2011
Posts: 1,021
Likes: 0
From: Rochester
Year: 2001
Model: Cherokee
Engine: 4.0
I built my crossmember out of 1/4" 2x6 , similar to claytons. The 3 piece design makes it easy to service the trans without having to drop the suspension. I used square tubing for the 3 link mainly because of the cost of dom in my area. I used ballistic joints and tube adapters. If you check out their forum I have a build page on there. Keep in mind Its not going to be cheap. Parts add up quick, $50 + per joint, steel, hardware. Maybe put aside the DIY necessity and buy a complete system.
Thread Starter
CF Veteran
Joined: May 2012
Posts: 3,004
Likes: 1
From: Wilmington,NC
Year: 1989
Model: Cherokee
Engine: 4.0
I built my crossmember out of 1/4" 2x6 , similar to claytons. The 3 piece design makes it easy to service the trans without having to drop the suspension. I used square tubing for the 3 link mainly because of the cost of dom in my area. I used ballistic joints and tube adapters. If you check out their forum I have a build page on there. Keep in mind Its not going to be cheap. Parts add up quick, $50 + per joint, steel, hardware. Maybe put aside the DIY necessity and buy a complete system.
CF Veteran
Joined: Dec 2010
Posts: 9,897
Likes: 2
From: shawnee,ks
Year: 1993
Model: Cherokee
Engine: 4.0
How good of a welder is your buddy? If you have any doubt at all go to a fab shop. His feelings maybe being hurt vs wrecking if a weld breaks, you have to know that the welds are perfect.
Thread Starter
CF Veteran
Joined: May 2012
Posts: 3,004
Likes: 1
From: Wilmington,NC
Year: 1989
Model: Cherokee
Engine: 4.0
CF Veteran
Joined: Nov 2011
Posts: 2,322
Likes: 1
From: Edmonton
Year: 1990
Model: Cherokee
Engine: 4.0
you could start by reading all of this thread, if you haven't already. maybe you should think about stiffeners too...?
CF Veteran
Joined: Jan 2011
Posts: 1,021
Likes: 0
From: Rochester
Year: 2001
Model: Cherokee
Engine: 4.0
Heres the link to ballistic forum, I don't have a lot of specific measurements and details, but hopefully the pictures will give you a better idea of what to expect. Any questions just let me know! http://forum.ballisticfabrication.co...t=5&p=641#p641
CF Veteran
Joined: Nov 2008
Posts: 7,874
Likes: 100
From: Northern Ontario, Canada
Year: 1990, 1999, 2000
Model: Cherokee
Engine: 4.0
as long as you get good penetration without using too much heat, either a mig or tig would work just fine.
with that said, i would pull out my 250 amp dc stick for this.
with that said, i would pull out my 250 amp dc stick for this.
CF Veteran
Joined: Nov 2011
Posts: 2,322
Likes: 1
From: Edmonton
Year: 1990
Model: Cherokee
Engine: 4.0
CF Veteran
Joined: Nov 2011
Posts: 2,322
Likes: 1
From: Edmonton
Year: 1990
Model: Cherokee
Engine: 4.0
but only if i had to. i think diy suspension using stick would be more time consuming than mig.
Last edited by hankthetank; May 11, 2013 at 12:18 PM.



