Replaced front passenger floor pan 95 XJ
#1
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Location: Chesapeake, VA
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Year: 1995
Model: Cherokee
Engine: 4.0
Replaced front passenger floor pan 95 XJ
Replaced the passenger floor pan on my 95 XJ this weekend. It was hot so the first thing I did is made some shade. (My neighbor accused me of being a redneck... lol)
#3
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Year: 1995
Model: Cherokee
Engine: 4.0
#3 cleaning everything up
Wire brushed everything down, wiped it down with Picklex20. Sprayed the inside of the frame with some black enamel & sprayed all of the edges with weld thru primer & also the top of the frame flanges.
Marked my cut out from the bottom & drill 1/4" holes about every 3.5".
Plug welded the floor pan in. Came out nice & tight.
Marked my cut out from the bottom & drill 1/4" holes about every 3.5".
Plug welded the floor pan in. Came out nice & tight.
#4
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Year: 1995
Model: Cherokee
Engine: 4.0
#4 seat brace & priming
Had to fit & weld the seat brace back in & primed everything. Used a bead of high temp RTV on the topside.
Painted everything black. Used seam sealer along all of the bottom edges & undercoated everything. Came out awesome.
Painted everything black. Used seam sealer along all of the bottom edges & undercoated everything. Came out awesome.
#5
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Year: 1995
Model: Cherokee
Engine: 4.0
I did pull all of the rust pieces off of the matting & sprayed some black over it to seal the rest so I don't end up with the same problem again.
Also pulled the front sway bar & end links & stripped them to bare metal & repainted them. Put new poly main & end link bushing & put everything back on. Stripped & painted the diff's & touched up some on the bottom side & undercoated.
Next thing on the list is a hitch & building a roof rack & steel tube bumpers.
John - Chesapeake, VA
Also pulled the front sway bar & end links & stripped them to bare metal & repainted them. Put new poly main & end link bushing & put everything back on. Stripped & painted the diff's & touched up some on the bottom side & undercoated.
Next thing on the list is a hitch & building a roof rack & steel tube bumpers.
John - Chesapeake, VA
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#8
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Year: 1995
Model: Cherokee
Engine: 4.0
Thanks. Get a lot of compliments on the blue. Don't see a lot that color.
#9
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Year: 1999
Model: Grand Cherokee
Engine: 4.0
This excatly what I need to do.. But both sides and my rust goes back a little further! But now when I get a little money saved I'll know more of what to do! Haha
#12
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Year: 1992
Model: Cherokee
Engine: 4.0 high output
Nice work man! I did mine last fall. I did a full pass side pan and patched the drivers side. Still need to do the cargo floor area in the back by my spare
#15
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Year: 1995
Model: Cherokee
Engine: 4.0