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Fender flares with a flare!

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Old Jul 31, 2012 | 12:53 PM
  #16  
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Nice.
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Old Jul 31, 2012 | 01:13 PM
  #17  
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Originally Posted by kleiner
Great idea on the flares. I use to have my Jeep at 5.5" but I brought it down to 4.5".... makes me want to go back to 5.5" lol
Thanks. I wouldn't be at 5.5" and 35's without the wj conversion up front. The steering angles and stock brakes were the deciding factor for me were the hinging point. Stock front end, 4.5" and 33s. I wanted to be at 5.5" and 35s but would not do it without the additional investment.

Also made sure to convert the rear from drums to discs for added braking power and simplicity/ease of repair. It has already paid itself off as I found last night that the breather hose was plugged and pushed diff fluid out through the passenger side axle seal. Having discs made it super easy to clean and not go through the labour/financail intensive process of cleaning or replacing drum components that would have beef soaked in oil.
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Old Jul 31, 2012 | 01:18 PM
  #18  
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Originally Posted by Grayguy
Good idea and nice fab work! I might copy this idea and run 1" tube on the outside of the flare for strength since I like to lean on trees so much
I am with you on that. Got some time to look and think more last night and that was my same idea. Once the rockers and get built I may just scrap the abs and build onto the original fenders with the new sheet metal extensions with tubing. First things first I gave to finish the rear. It may be even simpler than the front though. Just duplicate my extensions but weld straight to the outer 1" around the wheel well.
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Old Jul 31, 2012 | 01:21 PM
  #19  
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Originally Posted by XJ Stryker
I have never really like the look of flat fenders. But if it makes you legal that is a lot cheaper than bushwackers lol.
And yes. Legality was the main objective. Being sturdy and alter able was second.
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Old Jul 31, 2012 | 02:35 PM
  #20  
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I really like your flat fenders. Here is a view of the ones we are building.
Attached Thumbnails Fender flares with a flare!-forumrunner_20120731_153518.jpg  
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Old Jul 31, 2012 | 03:58 PM
  #21  
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These are tuned with a thick wall tubing so they'll be sturdy. I'm 220lbs and can stand on them.
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Old Jul 31, 2012 | 10:43 PM
  #22  
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Originally Posted by RichW
I really like your flat fenders. Here is a view of the ones we are building.
That's pretty much what I want to end up with. But connected to the bumper as well. I shortcutted the bottoms just for time and lack of need in making these versions perfect. Great job. Post up the finished product when you get there.
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Old Jul 31, 2012 | 10:45 PM
  #23  
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Combine these two and you get my future design.

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Old Aug 1, 2012 | 06:31 AM
  #24  
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Originally Posted by sean21
Combine these two and you get my future design.
LOL those are the same fender. Before and after wrapping the tubing with sheet.
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Old Aug 1, 2012 | 06:34 AM
  #25  
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Here is a pic of my back flare.
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Old Aug 1, 2012 | 07:02 AM
  #26  
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Hello,

Great fab.

A little advice, you may want to trim the metal back to the edge of the farthest out screw, bolt.
The reason, if you bump or rub a tree the flare wont bend, the metal will transfer the load to the fender and crease it, I speak from experience.
The shorter the metal lip and the longer the flexible part of the flare the better off you will be.

Nice clean appearance, got to get rid of the bright Zinc screws !

Nitro
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Old Aug 1, 2012 | 06:52 PM
  #27  
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Originally Posted by RichW
These are tuned with a thick wall tubing so they'll be sturdy. I'm 220lbs and can stand on them.
What wall thickness did you use?
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Old Aug 1, 2012 | 08:50 PM
  #28  
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Originally Posted by Grayguy
What wall thickness did you use?
I can't tell you for sure but I would be safe to say it is a good 3/8 inch think. It's really thick stuff.

Last edited by RichW; Aug 1, 2012 at 09:09 PM.
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Old Aug 1, 2012 | 11:45 PM
  #29  
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Originally Posted by RichW

LOL those are the same fender. Before and after wrapping the tubing with sheet.
Haha. For some reason when I was responding on my phone I thought they were posts from two different people. Well then. Take your one idea. And that's my goal.
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Old Aug 1, 2012 | 11:55 PM
  #30  
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Originally Posted by nitro450exp
Hello,

Great fab.

A little advice, you may want to trim the metal back to the edge of the farthest out screw, bolt.
The reason, if you bump or rub a tree the flare wont bend, the metal will transfer the load to the fender and crease it, I speak from experience.
The shorter the metal lip and the longer the flexible part of the flare the better off you will be.

Nice clean appearance, got to get rid of the bright Zinc screws !

Nitro
Thanks for the heads up. Will be finish painting everything and doing a couple other things when I get time. Moving right now so spare time is non existent.
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