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Another roof rack haha

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Old 05-12-2010, 02:23 PM
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Talking Another roof rack haha

ok this is what I started out with so far...

these were scaffolding rails that some nice person decided to put into a dumpster for me to grab
Old 05-12-2010, 02:24 PM
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I then cut off the ends to make tubing...
Old 05-12-2010, 02:27 PM
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tried to bend it with a conduit bender and ended up bending the bender haha


Old 05-12-2010, 02:29 PM
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I tried to use my torch to heat up the pipe so I could bend it but low and behold my tank is empty. just my luck haha so I improvised and cut 45 degree angles on each end of the pipe.


I just need some type of triangle like brace right there to weld to. any ideas guys?

Last edited by zman32006; 05-12-2010 at 02:39 PM. Reason: typo
Old 05-12-2010, 02:31 PM
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well ? update? can you straiten out bender and put another pipe on outside or inside .. beaf it up ?
Old 05-12-2010, 02:32 PM
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By the way here is every piece cut out and ready to weld minus the triangle like brackets I need. and Im gonna coat it in herculiner. I have some left over after I did my floors in my jeep.




The outside pieces are the top part of the rack and the inside pieces are the base.
Old 05-12-2010, 02:34 PM
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Originally Posted by Hommersimpson
well ? update? can you straiten out bender and put another pipe on outside or inside .. beaf it up ?
I was gonna use my torch to heat the pipe up to bend it easier, but its out of gas and im out of money till friday. This scaffolding is a lot stronger than thin wall conduit I realized so I improvised which I explained in other pictures
Old 05-12-2010, 02:34 PM
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get some 2" flat bar and make traingles to weld on the top and bottom of the tube. will give you a flat surface to mount a post in the corner as well.
Old 05-12-2010, 02:35 PM
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Originally Posted by tannerp89
get some 2" flat bar and make traingles to weld on the top and bottom of the tube. will give you a flat surface to mount a post in the corner as well.
That sounds like a good idea I think I'll do that, thanks! I dont know why I didnt think of that...
Old 10-14-2010, 09:10 PM
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So I know its been like 6 moths since I first started this thread but I finally got around to finishing this dang thing. I got a welder for my birthday in August and ended up cutting the 45s off and just butting the ends together. and this is how it turned out after I painted it with herculiner.



Here are some with it mounted...











Old 10-14-2010, 11:06 PM
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Looks good. Is that zip ties holding it on?
Old 10-15-2010, 12:18 AM
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man looks good and it was free material. sweet. i have a chance to get my hands on about 500 ft of fence posts. do u think i could use it for a rack. i have been debating on if i should take some cuz i cant really think of any thing to use it for till now.
Old 10-15-2010, 01:17 PM
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Originally Posted by ProudXjOwner
Looks good. Is that zip ties holding it on?
ahahahah yeah it was at first because I wanted to see how it looked and felt up there. but then I put the floor on it and now u-bolts hold it on. Ill prolly get some gutter mounts or make some soon. Its tough and rugged with it being on the stock rails but I want that added security lol
Old 10-15-2010, 01:19 PM
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Originally Posted by krawlthis
man looks good and it was free material. sweet. i have a chance to get my hands on about 500 ft of fence posts. do u think i could use it for a rack. i have been debating on if i should take some cuz i cant really think of any thing to use it for till now.
yeah cant beat free material. all in all I think I spent like $20 on it mayb if that. Oh yeah that would work well. most people on here make there's out of Conduit and I found out that stuff is pretty weak. so you should be good with fencing rails. you can bend them or just butt them like I did.
Old 10-15-2010, 02:38 PM
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awesome. ill probly just copy your design i love it. mine will probly be a little higher due to 2" post. but it looks solid. what do u have in mind for gutter mounts?


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