Jeep Builds Make your own jeep build thread here, discuss and view jeeps here. All Jeep models are welcome here.
Sponsored by:
Sponsored by:

Project Do work - 2001 XJ Build (Pic intensive)

Thread Tools
 
Search this Thread
 
Old Sep 21, 2011 | 09:08 AM
  #646  
sanchezcruz_20's Avatar
Thread Starter
Seasoned Member
 
Joined: May 2010
Posts: 415
Likes: 0
From: Columbus, OH
Year: 2001
Model: Cherokee
Engine: 4.0 I6
Default

Originally Posted by J Pugh
Wow, that was a lot to read. I really appreciate your taking so many pictures. I am still stock as far as suspension goes, I have been reading a lot of build threads lately for ideas, so like I said, it's nice to see one so well documented.

Oh! And I learned a new word from you: concomitant

I look forward to seeing you do work!
I guess there's more to learn here than just Jeep stuff!

Thanks for the comments! Good luck with your build.

Originally Posted by lil01cherokee
great build! you make all the Michigan cherokee owners proud! ill be putting my 4.5in RE lift on this weekend and finishing shaving my fenders i really like your use of the door stripping for the front fenders. nice looking jeep! not sure if youve even been to the Mounds but thats where me and my buddy with a cherokee go its in genesse county its pretty cool well thats the only place ive ever been so for me its cool http://www.geneseecountyparks.org/pages/MoundsORV
mines the non lifted one the other one is some random persons that i found in my town the other day! i thought itd be a cool picture
Thanks bud. I have not made it to the Mounds yet but I plan to one of these days. I think it's only an hour and a half away so that's not too bad. What type of terrain does the park consist of? Rocks, trails, mud, etc?

Originally Posted by bruiser01TJ
about 9 seconds into that second video is a really cool flex shot, be sure to post all your pics
My man! (Denzel)

bruiser01TJ is the owner of the TJ in the pictures I posted. Welcome to THE Cherokee forum.
Reply
Old Sep 21, 2011 | 07:19 PM
  #647  
lil01cherokee's Avatar
Seasoned Member
 
Joined: Aug 2011
Posts: 264
Likes: 0
From: Michigan--> SOCAL--> Eastern Carolina--> Middle Tennessee
Year: 01,01,99,98,97,97,96,94,90MJ,90MJ,86MJ
Model: Cherokee
Engine: 4.0
Default

You name it the mound has it there's a lot of hills some mud and some pretty nice rock piles, always a good time
Reply
Old Sep 23, 2011 | 08:41 AM
  #648  
razor02097's Avatar
CF Veteran
 
Joined: Jun 2010
Posts: 2,117
Likes: 3
From: Ohio
Year: 1998
Model: Cherokee
Engine: 4.0 stock
Default

I was watching those videos and thought... man those tires look familiar... I bought the same tires man lol Also have them on black steelies, only difference is I have 3.75" back spacing.

Nice videos, any future plans for long arms?
Reply
Old Sep 23, 2011 | 03:22 PM
  #649  
sanchezcruz_20's Avatar
Thread Starter
Seasoned Member
 
Joined: May 2010
Posts: 415
Likes: 0
From: Columbus, OH
Year: 2001
Model: Cherokee
Engine: 4.0 I6
Default

Originally Posted by razor02097
I was watching those videos and thought... man those tires look familiar... I bought the same tires man lol Also have them on black steelies, only difference is I have 3.75" back spacing.

Nice videos, any future plans for long arms?
Yeah, those BFG's are great tires. They have excellent street manners and still perform great offroad.

At this time, I'm not really planning for long arms. I'm gonna stick with the short arms for a while. I have plenty of other plans that should keep me busy.
Reply
Old Sep 27, 2011 | 12:49 AM
  #650  
MojaveXJ99's Avatar
Newbie
 
Joined: May 2009
Posts: 13
Likes: 0
From: Torrance,CA
Year: 1999
Model: Cherokee
Engine: 4.0 Liter I6
Thumbs up

Very jealous. Awesome ride and thread.
Reply
Old Sep 27, 2011 | 02:54 AM
  #651  
LeRoy90laredo's Avatar
Senior Member
 
Joined: Aug 2010
Posts: 692
Likes: 1
From: Tempe, AZ
Year: 1990
Model: Cherokee
Engine: l6 242
Default

the videos are legit. great flex on your rig.
nice build man.
Reply
Old Sep 27, 2011 | 05:32 PM
  #652  
sanchezcruz_20's Avatar
Thread Starter
Seasoned Member
 
Joined: May 2010
Posts: 415
Likes: 0
From: Columbus, OH
Year: 2001
Model: Cherokee
Engine: 4.0 I6
Default

Originally Posted by MojaveXJ99
Very jealous. Awesome ride and thread.
Originally Posted by LeRoy90laredo
the videos are legit. great flex on your rig.
nice build man.
Thanks for the comments guys!!

Had a little free time tonight and did a little damage assessment on the XJ as a result of the Rock Run wheeling trip. Not too bad really... took a couple pics.

Somehow, a tree branch actually managed to inscribe a nearly perfect triangle into my hood!
Name:  DSCN4723.jpg
Views: 196
Size:  93.5 KB



Then, that tree's buddy decided to side-swipe me a little ways down the trail.... a-hole!
Name:  DSCN4721.jpg
Views: 190
Size:  84.2 KB
Even scraped off some of my rubberized undercoating!

These repairs are easy enough though. Just cosmetic.

However, sometime during the trip I noticed a noise developing on the right side. Sounded like a creaking/metal-on-metal noise which occurred during moderate to extreme flexing of the front axle. I looked around when we stopped for a bit and found that my passenger LCA bushing had become unseated from the control arm:
Name:  DSCN4705.jpg
Views: 207
Size:  44.4 KB

It was rather easy to spot because from the side of the Jeep you could easily see the lock ring which holds the bushing in place hanging below the CAD brackets:
Name:  DSCN4706.jpg
Views: 184
Size:  76.1 KB

I decided a field repair was not necessary and it would have to wait until I got home.
Reply
Old Sep 27, 2011 | 05:47 PM
  #653  
sanchezcruz_20's Avatar
Thread Starter
Seasoned Member
 
Joined: May 2010
Posts: 415
Likes: 0
From: Columbus, OH
Year: 2001
Model: Cherokee
Engine: 4.0 I6
Default

I unbolted the LCA which presented to me in this manner:
Name:  DSCN4707.jpg
Views: 191
Size:  118.2 KB

That's exactly how it came out of the CA drop bracket.

So I uninstalled it and took it over to the bench and completely disassembled the bushing:

Name:  DSCN4709.jpg
Views: 194
Size:  114.0 KB
Reply
Old Sep 27, 2011 | 06:01 PM
  #654  
sanchezcruz_20's Avatar
Thread Starter
Seasoned Member
 
Joined: May 2010
Posts: 415
Likes: 0
From: Columbus, OH
Year: 2001
Model: Cherokee
Engine: 4.0 I6
Default

I wiped all the debris off the pieces and began the reassembly process. Lithium grease was applied to everything. It was hard to use the camera with greasey gloves, so the pictures aren't exactly step-by-step.

First install the washer/spacer:
Name:  DSCN4711.jpg
Views: 185
Size:  118.4 KB

Assemble the bushing and joint. Note that the polyurethane halves have teeth and interlock:
Name:  DSCN4712.jpg
Views: 185
Size:  112.0 KB

Greased and assembled:
Name:  DSCN4713.jpg
Views: 237
Size:  79.6 KB

Install the bushing into the control arm, then install the second washer/spacer and lock ring:
Name:  DSCN4714.jpg
Views: 187
Size:  95.3 KB

Bushing assembly complete:
Name:  DSCN4715.jpg
Views: 189
Size:  127.2 KB

Time to reinstall. P.S. Don't tell my wife I used a kitchen knife to apply some of the grease.

Last edited by sanchezcruz_20; Sep 27, 2011 at 06:08 PM. Reason: Image not working
Reply
Old Oct 1, 2011 | 02:55 PM
  #655  
sanchezcruz_20's Avatar
Thread Starter
Seasoned Member
 
Joined: May 2010
Posts: 415
Likes: 0
From: Columbus, OH
Year: 2001
Model: Cherokee
Engine: 4.0 I6
Default

Took the polisher to the XJ to cure some of the trail rash.

Before:
Name:  DSCN4721.jpg
Views: 181
Size:  84.2 KB

After:
Name:  DSCN4734.jpg
Views: 189
Size:  80.2 KB

Name:  DSCN4733.jpg
Views: 245
Size:  73.7 KB
Reply
Old Oct 1, 2011 | 03:22 PM
  #656  
The91XJ's Avatar
Senior Member
 
Joined: Jul 2009
Posts: 735
Likes: 1
From: Utah
Year: 1999
Model: Cherokee
Engine: I6 4.0L
Default

What product did you use for the polishing compound? That looks good.
Reply
Old Oct 1, 2011 | 05:14 PM
  #657  
sanchezcruz_20's Avatar
Thread Starter
Seasoned Member
 
Joined: May 2010
Posts: 415
Likes: 0
From: Columbus, OH
Year: 2001
Model: Cherokee
Engine: 4.0 I6
Default

Originally Posted by The91XJ
What product did you use for the polishing compound? That looks good.
Name:  DSCN4499.jpg
Views: 178
Size:  72.5 KB

That's what I'm using for the compounding. I haven't yet busted out the polish or wax, but those are the easy steps once the paint has been compounded.
Reply
Old Oct 1, 2011 | 05:32 PM
  #658  
Zack92MJ's Avatar
CF Veteran
 
Joined: Jun 2011
Posts: 2,460
Likes: 0
From: Dayton, Ohio
Year: 1992
Model: Comanche
Engine: 4.0
Default

dang I need to try that on my jeep looks good!
Reply
Old Oct 2, 2011 | 09:45 AM
  #659  
sanchezcruz_20's Avatar
Thread Starter
Seasoned Member
 
Joined: May 2010
Posts: 415
Likes: 0
From: Columbus, OH
Year: 2001
Model: Cherokee
Engine: 4.0 I6
Default

Originally Posted by Zacks98
dang I need to try that on my jeep looks good!
Thanks bud! It's a good product, kind of pricey, but def worth it.
Reply
Old Oct 2, 2011 | 10:19 AM
  #660  
sanchezcruz_20's Avatar
Thread Starter
Seasoned Member
 
Joined: May 2010
Posts: 415
Likes: 0
From: Columbus, OH
Year: 2001
Model: Cherokee
Engine: 4.0 I6
Default

At some point during the wheeling trip my key became stuck in the ignition. I fooled around with it for a while and eventually came to the conclusion that it was actually a failure of the shift interlock cable.

This cable runs between the AW4's shifter and the ignition switch. It is actuated by the button on the side of the shifter by your thumb. I believe the purpose of this cable is to prevent removal of the key from the ignition while the vehicle is in gear or not in park.

I had some time this morning and opened her up to take a look around. I removed the knee panel (2 screws) and lower steering column trim piece (3 screws).

Name:  DSCN4738.jpg
Views: 206
Size:  93.2 KB

You can see the cable, hanging loosely in position. It's right in front of the yellow piece, with the spring exposed.

If you recall, my Jeep was broken into some time ago in an attempt to steal my rig. The failed attempt resulted in some busted steering column trim pieces and a punched out lock in my driver's door. It looks like those weren't the only injuries.

I'm pretty sure that the occurence of this issue during the wheeling trip was just a coincidence. The damage incurred during the break-in likely just weakened the cable system enough to finally result in recent failure.

So, I pulled the cable out of the ignition switch. You can see it's busted up pretty bad. Even the metal casing of the ignition switch is cracked!

Name:  DSCN4741.jpg
Views: 204
Size:  71.5 KB

Name:  DSCN4740.jpg
Views: 197
Size:  94.8 KB

I'm going to try and head off to the JY and see if I can scrounge up a couple parts:

Name:  DSCN4744.jpg
Views: 181
Size:  54.6 KB

For now at least, I just have the cable uninstalled into the ignition switch. It operates fine without it, except now I can remove the key in any gear.

Thieves
Reply



All times are GMT -5. The time now is 07:37 AM.