lost in time
Thread Starter
Seasoned Member
Joined: Jun 2010
Posts: 397
Likes: 1
From: Illinois
Year: 1995
Model: Cherokee
Engine: 4.0 HO
its been awhile since i have updated this so here goes
got all the doors off and made them removable and the driver side rocker cut out passenger side to come next weekend

and we been working on the rear bumper
as i said in the last post we opened up the rear unirails and fab'd up some 4x2x3/16 tubes that slide inside (cut to fit around the leaf spring mounts and gas fill tube) with nuts welded to the inside to act as a nut strip
the box tubing on the rear bumper is 5x3x3/16 that we narrowed to 2-1/8" wide inside to fit over the 4x2 after narrowing the 5x3 we welded it back together (full pen) and bolted it through the 4x2 it also has end plates that bolt into the factory bumper mounts so its held on with the 5 bolts from the bottom into the 4x2 and the 4 factory mounts i think 9 bolts per side is good enough lol ill have to get more pics when its removed









complete interior is out including the dash we will start cutting out the floors next and welding in the 6x2x3/16 tube to replace the rockers
while the floor is out we will probably add the unirail reinforcements and start planing the cross member for the long arm setup in front and the four link in rear
i also got in a waggy front D44 ,the compressor clutch for the york compressor, a 5 gallon air tank, and some other misc parts
we also sold the motor from the 91 and got what parts where good from that i need to sell what i wont be using to open the garage back up
all in all its finally moving along
and yes being i have no lift all 4 wheels are on ramps so i dont have to bend and crawl as much lol we arnt as young as we use to be
got all the doors off and made them removable and the driver side rocker cut out passenger side to come next weekend

and we been working on the rear bumper
as i said in the last post we opened up the rear unirails and fab'd up some 4x2x3/16 tubes that slide inside (cut to fit around the leaf spring mounts and gas fill tube) with nuts welded to the inside to act as a nut strip
the box tubing on the rear bumper is 5x3x3/16 that we narrowed to 2-1/8" wide inside to fit over the 4x2 after narrowing the 5x3 we welded it back together (full pen) and bolted it through the 4x2 it also has end plates that bolt into the factory bumper mounts so its held on with the 5 bolts from the bottom into the 4x2 and the 4 factory mounts i think 9 bolts per side is good enough lol ill have to get more pics when its removed









complete interior is out including the dash we will start cutting out the floors next and welding in the 6x2x3/16 tube to replace the rockers
while the floor is out we will probably add the unirail reinforcements and start planing the cross member for the long arm setup in front and the four link in rear
i also got in a waggy front D44 ,the compressor clutch for the york compressor, a 5 gallon air tank, and some other misc parts
we also sold the motor from the 91 and got what parts where good from that i need to sell what i wont be using to open the garage back up
all in all its finally moving along
and yes being i have no lift all 4 wheels are on ramps so i dont have to bend and crawl as much lol we arnt as young as we use to be
Thread Starter
Seasoned Member
Joined: Jun 2010
Posts: 397
Likes: 1
From: Illinois
Year: 1995
Model: Cherokee
Engine: 4.0 HO
i have a cheap bender it ended up flating the tube no matter what was tried to prevent it
so
the rear bumper is from jeeptubes.com
like a ealier post says i had them replace there lower tube with a second upper tube then i had them bend a few peices @ 60 degrees for me for the ends
so
the rear bumper is from jeeptubes.com
like a ealier post says i had them replace there lower tube with a second upper tube then i had them bend a few peices @ 60 degrees for me for the ends
Thread Starter
Seasoned Member
Joined: Jun 2010
Posts: 397
Likes: 1
From: Illinois
Year: 1995
Model: Cherokee
Engine: 4.0 HO
well its been awhile but finally a small bit of progress



still have some clean up around the edges to do but hopefully ill get a good start on getting the new floor cut and welded in next weekend



still have some clean up around the edges to do but hopefully ill get a good start on getting the new floor cut and welded in next weekend
Thread
Thread Starter
Forum
Replies
Last Post
Blackcherokee290
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
28
Jan 8, 2025 11:36 PM
rdr8887
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
33
Aug 8, 2017 07:28 AM
Jooman07
Modified XJ Cherokee Tech
25
Aug 28, 2015 02:25 PM
Steve lock
Stock Grand Cherokee Tech. All ZJ/WJ/WK Non-modified/stock questions go here!
2
Aug 25, 2015 07:58 PM
Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)



