Jeeps can boogie too
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Junior Member
Joined: Jun 2012
Posts: 32
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From: Temple Texas
Year: 1996
Model: Cherokee
Engine: 4.0L (hardly stock ;))
Senior Member
Joined: Dec 2010
Posts: 882
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From: Michigan (Home state) Stationed in Montana
Year: 1993
Model: Grand Cherokee
Engine: 5.2L MPI V8 (318)
Just curious, after building your engine as you have with mostly mopar/higher end performance parts, why keep the stock exhaust manifold? Seems like I'd want an APN or pacesetter header or something similar without the factory restrictions to free up exhaust flow on that thing. Great build though, I'd totally do smaller lift and prerunner build!! Wish I had 2wd to make into a jeepspeed-esque XJ.
Just curious, after building your engine as you have with mostly mopar/higher end performance parts, why keep the stock exhaust manifold? Seems like I'd want an APN or pacesetter header or something similar without the factory restrictions to free up exhaust flow on that thing. Great build though, I'd totally do smaller lift and prerunner build!! Wish I had 2wd to make into a jeepspeed-esque XJ.
Senior Member
Joined: Dec 2010
Posts: 882
Likes: 2
From: Michigan (Home state) Stationed in Montana
Year: 1993
Model: Grand Cherokee
Engine: 5.2L MPI V8 (318)
Just curious why you would refer to the "existing header" as a manifold... you can't really classify that as a manifold as it has the same characteristics of an aftermarket header. What size exhaust runners would you suggest? because the 1-3/4" stock ones are significantly larger than the 1-5/8" exhaust ports which we actually bored to that size because stock size exhaust ports on the head are closer to 1-1/2". That being said i would recommend that we go ahead and start the upgrade to a larger header-back exhaust pipe before i would ever recommend upgrading the stock exhaust "manifold". These 4.0's are pretty well equipped in the exhaust dept. from the factory and the only thing really restrictive about it is the stock 2-bolt flange which will be cut off and replaced with a 2-1/2" 3-bolt flange. But as with any, my thoughts have much room for input and i am completely open to opinions so if you had any ideas....
agreed there is always room for improvement but i just never really noticed that much difference, in my experience, with ease of flow rather than longer separation which i haven't exactly seen much change in with aftermarket setups. However, if someone made a long-tube setup there would definitely be a serious increase in power and torque but i just believe the shorty's available to replace the stock header really wouldn't be worth the money
dang... set myself up for failure i reckon....
but by all means i'm here to watch this amazing jeep build and am in no way implying that my dakota can hang with a jeep of it's magnitude... (yet) at least until the SAS and 360 gets in it...
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Joined: May 2012
Posts: 247
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From: Mcguire AFB NJ 08641
Year: 1995
Model: Cherokee
Engine: Inline 6
well while I'm saving some money for my XJ, i thought id show you guys whats going on in my driveway right now. This is my buddies 1997 Dodge Dakota Sport 4x4, with a 6" suspension lift and 3" body lift. He runs 36"s for his wheelin' tires, but we had to put on some 27"s to try and lower it a little easier for the motor swap. we are removing the stock 3.9
and putting in a 5.9
. So with out further adieu..
gettin ready

the boo boo 3.9 haha


here in a min. ill post a pic with the 36"s on it
and putting in a 5.9
. So with out further adieu..
gettin ready
the boo boo 3.9 haha


here in a min. ill post a pic with the 36"s on it
the durango is lookin like it came from the same branch of the family, with the little itty bitty tires with a bunch of lift. btw really jelouse of you with that motor build, im kinda timid when it comes to building the motor cause ive never done it befor, most i did was a headgasket on a saab and it never ended up right again, i think because it warped the block but who knows.
Thread Starter
Junior Member
Joined: Jun 2012
Posts: 32
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From: Temple Texas
Year: 1996
Model: Cherokee
Engine: 4.0L (hardly stock ;))
You also have to remember that the '96 has the biggest injectors of all the XJs. Spraying more fuel than a stock mustang 5.0 if im not mistaken. So while the mani may not feel that fast on the jeeps it comes on, or if you out it on an older one that's not a '96, but the combination of that mani with those injectors was worth the thirty bucks i paid at the junkyard for it.
Last edited by TEXAS_XJ_DUDE; Jun 6, 2012 at 06:28 PM.
Thread Starter
Junior Member
Joined: Jun 2012
Posts: 32
Likes: 0
From: Temple Texas
Year: 1996
Model: Cherokee
Engine: 4.0L (hardly stock ;))
Member
Joined: May 2012
Posts: 247
Likes: 0
From: Mcguire AFB NJ 08641
Year: 1995
Model: Cherokee
Engine: Inline 6
Thread Starter
Junior Member
Joined: Jun 2012
Posts: 32
Likes: 0
From: Temple Texas
Year: 1996
Model: Cherokee
Engine: 4.0L (hardly stock ;))
Member
Joined: May 2012
Posts: 247
Likes: 0
From: Mcguire AFB NJ 08641
Year: 1995
Model: Cherokee
Engine: Inline 6



