Rebuilt engine no start
Thread Starter
Junior Member
Joined: Aug 2010
Posts: 72
Likes: 0
From: Queen Creek, AZ
Year: 2001
Model: Cherokee
Engine: 4.0
ok...I have just finished installing my freshly rebuilt 4.0L motor. It turns over and (nice solid cranks) will not start. During cranking, a loud burst of air can be heard in airbox (sounds like its blowing out not sucking in). I can smell fuel and I got fuel when I pressed the pressure release on the fuel rail. I have double checked the coil pack installation, all wire harness connections and all grounds. I have the distributorless ignition and have tried starting with the crank position synchronized (CPS) installed both directions (180). I hooked up a scan tool and it is not throwing any codes.
I cannot think of anything else. Any thoughts would be greatly appreciated!
I cannot think of anything else. Any thoughts would be greatly appreciated!
Thread Starter
Junior Member
Joined: Aug 2010
Posts: 72
Likes: 0
From: Queen Creek, AZ
Year: 2001
Model: Cherokee
Engine: 4.0
I'm gonna re-re-check the grounds and give it another go. The engine was rebuilt at a very reputable machine shop...hopefully that means they did it all correctly
Thread Starter
Junior Member
Joined: Aug 2010
Posts: 72
Likes: 0
From: Queen Creek, AZ
Year: 2001
Model: Cherokee
Engine: 4.0
All vacuum lines are and hooked up and as best as I can tell, not leaking. I cranked the engine with my hand over the throttle body and I can feel air rushing out of it. Thats prolly not supposed to happen...just a guess.
Sounds like your distributor is 180 out. Same thing happened to my new rebuilt engine by a shop. All the stuff was going backwards. After I put the new motor back in myself I had to take it back to them to get it running. There was backfiring from the air box not right. Right? The Distributor had to be turned 180 to get all the gasses blowing the right direction.
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Thread Starter
Junior Member
Joined: Aug 2010
Posts: 72
Likes: 0
From: Queen Creek, AZ
Year: 2001
Model: Cherokee
Engine: 4.0
tried again with the "distributor thingy" aka cam position synchronizer/cam position sensor installed in both positions (180). still no start and blowing out of the throttle body.
Alternator is connected.
I have no way of checking compression...may need to go rent one at AZ.
Still no start.
Alternator is connected.
I have no way of checking compression...may need to go rent one at AZ.
Still no start.
CF Veteran
Joined: Aug 2011
Posts: 10,489
Likes: 24
From: Nor-Cal Coast
Year: 90,84
Model: Cherokee
Engine: 4.0,2.5
I had a wacky idea it might be possible to crank backwards. (A DC motor WILL go backwards), but that bendix won't. I would think that if it is truly sucking in from the exhaust pipe, (and rotating clockwise), something is wrong with the cam. Also, your finger makes a fair compression tester, for this!
CF Veteran
Joined: Aug 2010
Posts: 1,168
Likes: 4
From: Williamsport, Pa
Year: 1997
Model: Cherokee
Engine: 4.0L
The cam is not lined up correctly with the crank, IMO. If it were backfireing out the intake I could see there being a problem with the sensor being 180* out, but if you're just feeling air then that's a cam misalignment problem. Get the shop that rebuilt the motor to come over and take a look at it. I'm betting the cam and crank are not lined up correctly.
CF Veteran
Joined: Oct 2009
Posts: 2,867
Likes: 16
From: Fauquier County, Virginia
Year: 1991
Model: Cherokee
Engine: I-6 4.0 HO
The cam is not lined up correctly with the crank, IMO. If it were backfireing out the intake I could see there being a problem with the sensor being 180* out, but if you're just feeling air then that's a cam misalignment problem. Get the shop that rebuilt the motor to come over and take a look at it. I'm betting the cam and crank are not lined up correctly.
Only things I can suggest is either make sure the cam is lined up correctly (I imagine the timing cover and everything ahead of it needs pulled), or go to AutoZone and rent a compression tester. If the came is 180* off, then I'd think no cylinders would have compression since the intake valves seem to be open during the compression stroke.
CF Veteran
Joined: Oct 2009
Posts: 2,867
Likes: 16
From: Fauquier County, Virginia
Year: 1991
Model: Cherokee
Engine: I-6 4.0 HO
This thread does make me wonder something else though. Is the 4.0 an interferance engine? If the shop who rebuilt the engine put the cam in 'backwards' relative to proper timing, couldn't this cause some valve damage?
CF Veteran
Joined: Apr 2009
Posts: 4,734
Likes: 12
Year: 2015, 2012
Model: Grand Cherokee (WK2)
Engine: 3.6L
Sounds like your distributor is 180 out. Same thing happened to my new rebuilt engine by a shop. All the stuff was going backwards. After I put the new motor back in myself I had to take it back to them to get it running. There was backfiring from the air box not right. Right? The Distributor had to be turned 180 to get all the gasses blowing the right direction.


