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Power Steering Pump Pulley broke while pulling

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Old Jan 23, 2017 | 07:31 AM
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L_Red_XJ's Avatar
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Post Power Steering Pump Pulley broke while pulling

Hey everyone,

I am brand new to the forum and brand new to XJ repairs, so thank you for any help. I read through many articles detailing how to replace a power steering pump pulley on the forum preparing to do the job myself. I rented the puller from AutoZone and went to work. After beginning to pull the pulley the entire pulley broke into many pieces,leaving only the metal center on the pump. I went back to Auto Zone to get the claw style puller to hopefully grab that center price but so far no luck. Any advice?
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Old Jan 23, 2017 | 10:15 AM
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From: Maple Heights, Ohio
Year: 1999
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Can you get some vice grips onto the center piece of the hub? Then use the claw style puller to pull on the vice grips.
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Old Jan 24, 2017 | 08:13 AM
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Thanks for the reply Mahoney,

Unfortunately I don't think a vice grip would work in this instance, but I think it is a clever idea. The center of the pulley is just too small to get a grip in a good position. I am going to try to split the pulley center with a metal cutting bit today. I think that, or just buying a new pump all together are my only options, so I am going to try to cut it off first.
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Old Jan 24, 2017 | 09:01 AM
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Year: 1989 xj sport 2dr
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This ......
Attached Images  
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Old Jan 24, 2017 | 09:08 AM
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Oooh, ooh, gimme gimme. What is it and where does one find it?
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Old Jan 24, 2017 | 09:59 AM
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http://www.ebay.com/itm/SNAP-ON-POWE...017029&vxp=mtr
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Old Jan 24, 2017 | 12:53 PM
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I'm assuming you used a "Jaw" type puller??

Preeety sure Autozone loans the proper pulley puller tool.. The PS pulley is the same idea as the 3.0L Ford Taurus PS pump..

You need a special power steering puller. I would ask a different counter person for the correct one.

See the pictures in the post a few up from mine. THAT is the puller you need. There is also a puller to INSTALL the pulley. Should be included in the PS Puller kit.
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Old Jan 24, 2017 | 09:22 PM
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Hey Diskman,

Thanks for the info. I rented the "sheath and 2 half of circular nut" style puller ( which I saw in the forums as being successful) and that is what broke my corroded pulley. I ended up trying to use a metal disc attachment on my drill to cut through the center piece of the pulley that was still attached to the pump with no success. Just Ended up getting a new pump and called it a day. On two the water pump tomorrow!
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