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Overheating after heater core bypass (NEED HELP!!)

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Old May 23, 2012 | 12:23 AM
  #16  
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Just got back from a 8 or so mile drive, fine all the way down there (with no stops that is) but heated up again on the way back after a few lights.
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Old May 23, 2012 | 08:23 AM
  #17  
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So should I try a new temperature gauge sensor???

It's only been overheating at stop lights and parking lots...
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Old May 23, 2012 | 08:28 AM
  #18  
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Originally Posted by Johnthepanpire
So should I try a new temperature gauge sensor???

It's only been overheating at stop lights and parking lots...
if it is just overheating at lights, its your mechanical fan clutch. that is what your cooling system relies on to pull air through the radiator at a stop. just because it spins doesnt mean it is good.
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Old May 23, 2012 | 08:31 AM
  #19  
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Originally Posted by jakbob

if it is just overheating at lights, its your mechanical fan clutch. that is what your cooling system relies on to pull air through the radiator at a stop. just because it spins doesnt mean it is good.
So I'll start with the clutch then, thanks!

Last edited by Johnthepanpire; May 23, 2012 at 08:41 AM.
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Old May 23, 2012 | 04:30 PM
  #20  
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Got a new clutch and it ran cooler but still 15-20° over operating temp. Taking her on a longer drive and see how it goes.

I'm still thinking it's the temp sensor giving a high reading too?

Overheating after heater core bypass (NEED HELP!!)-forumrunner_20120523_142950.jpg
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Old May 23, 2012 | 04:46 PM
  #21  
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Cooling fan should come on at a certain temp even with a/c off.

Your radiator could be plugged up, even though you said it was flushed. I flushed my old radiator once with 2 bottles of flush, didnt help much. Ended up emptying and removing the radiator and sprayed brake cleaner inside, swooshed it around and drained it out, a WHOLE bunch of gritty rusty sludge came out. I had found my overheating issue.
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Old May 23, 2012 | 06:36 PM
  #22  
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Originally Posted by Johnthepanpire
So should I try a new temperature gauge sensor???

It's only been overheating at stop lights and parking lots...
Sensors in our XJs are known to crap out after a while. And that sensor in the rear driver's side is what gives your gauge its reading. I would grab an infrared temperature gun and make sure that your gauge is reading correctly. If not, it's time to replace that sensor

And the most amount of stress is put on the cooling system when at idle, since there is no air flowing through it all, except what the fan brings through it. So good call on replacing the fan clutch.

Did you replace your radiator too? It may be time to do that if your gauge is in fact reading correctly.
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Old May 23, 2012 | 06:41 PM
  #23  
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Originally Posted by 1996sportXJ
Sensors in our XJs are known to crap out after a while. And that sensor in the rear driver's side is what gives your gauge its reading. I would grab an infrared temperature gun and make sure that your gauge is reading correctly. If not, it's time to replace that sensor

And the most amount of stress is put on the cooling system when at idle, since there is no air flowing through it all, except what the fan brings through it. So good call on replacing the fan clutch.

Did you replace your radiator too? It may be time to do that if your gauge is in fact reading correctly.
radiator would show up as over heating issue when rideing more than stop lights and parking lots..air circulation deff a issue here
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Old May 23, 2012 | 06:45 PM
  #24  
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Originally Posted by Johnthepanpire
SO, after going though posts on here for 3 days trying to see if I could figure out what was wrong I'm still lost.

I just got done giving her a MAJOR tune up (spark plugs, wires, dist. cap, rotor, ignition coil, fuel injectors, valve gasket, exhaust gasket, scrubbed the throttle body clean, TPS sensor, rad. fan temperature switch, new relay, new fuses, starter, brand new exhaust system, thermostat, air filter, oil change, rad. flush, new water pump, new rad. cap, loads of new hoses, and a $hit load more)

Anyways, after all that everything was running better then it had in quite awhile. The temp never rose above 210 ever.

Then when replacing some hoses the heater core got broke so we had to bypass it. I lost most of the coolant then so I flushed it and filled it back up (75% coolant 25% water) and it's overheating now.

It only overheats in slow traffic like in parking lots and at stop lights. I went 30 miles on the freeway with it staying right below operating temp. And the electric fan only comes on when the a/c is turned on (which I can't use right now, needs to be recharged :P)

I was reading that it could be the fan clutch so I've been checking it and I can't really feel a difference between when it's hot and when it's cold. When I spin it, it only goes down one blade so I'm not sure that's bad??

Either way I never had this problem until after I bypassed the heater core and had to flush the system.

Any help would be much appreciated!
fan temp switch as in the one that controls aux cooling fan?
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Old May 23, 2012 | 07:10 PM
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You could also upgrade to a fan clutch out of a ZJ V8. It's bigger and will pull more air. That may also help your issue
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Old Jun 24, 2012 | 10:56 AM
  #26  
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Check to make sure the hoses from your bypass have good flow and aren't kinked in any way.
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Old Jun 24, 2012 | 10:57 AM
  #27  
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You might also invest in a flex fan. They actually work.
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Old Jul 18, 2012 | 02:56 PM
  #28  
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My XJ temperature will creep to the ¾ mark and then the aux. fan kicks in and brings it down below 210° when standing still and temperature is over 100°.
That is with new radiator, hoses, t-stat, clutch fan, new 50%-50% coolant, and 97+ aux. fan.
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Old Jul 18, 2012 | 04:21 PM
  #29  
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One thing that no one has mentioned is about you having 75% antifreeze and 25% water. You need more water then that. It should be a 50 50 mix.
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Old Jul 18, 2012 | 04:58 PM
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I had a similar problem and checked everything too they said I had a leaky head gasket pressurizing the coolant system so I even rebuilt the motor first drive with new motor overheated I was going crazy so I swapped the radiator out (the whole time saying I've already flushed it 3 times they're crazy that's not the problem) well I hate being wrong but haven't had a problem since
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