Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here XJ (84-01)
All OEM related XJ specific tech. Examples, no start, general maintenance or anything that's stock.

fueling issue

Thread Tools
 
Search this Thread
 
Old Mar 6, 2022 | 09:20 PM
  #1  
BangBusRider's Avatar
Thread Starter
Newbie
 
Joined: May 2020
Posts: 4
Likes: 0
Year: 96
Model: Cherokee (XJ)
Engine: 2.5
Default fueling issue

1996 cherokee 2wd 2.5l.

Filled tank at station and car wouldn't start on the way out. hooked up fuel; pump to external battery and car + pump ran fine

Relay is working fine.

I tested the wiring going to the pump. for this I had the harness disconnected from the pump and connected to my meter. on #2 key position, I get 12v for about a second or two and 12v constant on crank. but when I connect the harness, it doesn't power the pump at all.

Goinna test the connector next. any leads on what I should check?
Reply
Old Mar 7, 2022 | 03:02 PM
  #2  
BangBusRider's Avatar
Thread Starter
Newbie
 
Joined: May 2020
Posts: 4
Likes: 0
Year: 96
Model: Cherokee (XJ)
Engine: 2.5
Default

harness connected - when i backprobe there is 0v in all conditions

harness disconnected - 12v during crank and right at position 2
Reply
Old Mar 7, 2022 | 04:07 PM
  #3  
agreen's Avatar
Senior Member
5 Year Member
Liked
Loved
Community Favorite
 
Joined: Dec 2020
Posts: 923
Likes: 250
From: North Augusta, SC
Year: 1998
Model: Cherokee (XJ)
Engine: 4L
Default

Are you certain that you're on the actual pin when you're backprobing the connector?

Here's the diagram of a 97. It should be close enough, as 96 was an odd year from what I've heard. I think this will get you there though. On the power distribution center, the fuel pump relay will have a plastic cover that can be popped off with a small flat head screwdriver. See if you can push the contact on that relay and make the pump run. That'll eliminate all the wiring from the relay to the tank/pump. It seems like the ecu might be a likely suspect in this case though. That's what provides the priming pulse when the key is initially turned on and once running.

Before you condemn the ECU, clean your grounds. I know, it sounds crazy. But it really is a common problem.

Type in a Google search:
clean grounds site:cherokeeforum.com
Attached Thumbnails fueling issue-screenshot_20220307-170043_adobe-acrobat.jpg  
Reply
Old Mar 7, 2022 | 04:56 PM
  #4  
BangBusRider's Avatar
Thread Starter
Newbie
 
Joined: May 2020
Posts: 4
Likes: 0
Year: 96
Model: Cherokee (XJ)
Engine: 2.5
Default

Solved it. A previous owner has spliced something on to the fuel pump positive under the seat. The wires were coming apart. Was still connected enough to get a meter read but not enough to power the pump.

real annoying. Didn't take too long to solve but I did remove the fuel pump so that's annoying
Reply
Old Mar 7, 2022 | 06:53 PM
  #5  
agreen's Avatar
Senior Member
5 Year Member
Liked
Loved
Community Favorite
 
Joined: Dec 2020
Posts: 923
Likes: 250
From: North Augusta, SC
Year: 1998
Model: Cherokee (XJ)
Engine: 4L
Default

Awesome news! Previous owners' shade tree repairs are always the wild card in diagnostics.
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Mike574
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
1
Feb 4, 2019 10:21 PM
BKXJ
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
4
Dec 17, 2017 08:57 PM
BKXJ
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
0
Dec 12, 2017 05:07 PM
philwarner
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
11
Apr 11, 2017 02:30 PM
MATT 87 CHEROKEE
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
11
Jan 3, 2011 05:13 PM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 



All times are GMT -5. The time now is 10:52 PM.