Cracking Floor Pan near rear seat
Thread Starter
CF Veteran


Joined: Dec 2017
Posts: 1,524
Likes: 412
From: San Mateo, CA
Year: 1990
Model: Cherokee (XJ)
Engine: 4.0 Renix, stock.
I got an XJ that has a crack in the floor kind of between the inner rear floor mount seat belt mounts, on the hump in pan.
Is this a known issue on XJ that is wheeled?
Rust free, never wrecked. Was greasing the drive shaft when I noticed this, was not present a year ago I am fairly sure of that.
Is there a recommened repair... doubler, or ?
Thanks in advance for your insight.
Is this a known issue on XJ that is wheeled?
Rust free, never wrecked. Was greasing the drive shaft when I noticed this, was not present a year ago I am fairly sure of that.
Is there a recommened repair... doubler, or ?
Thanks in advance for your insight.
CF Veteran
Joined: Jun 2016
Posts: 2,138
Likes: 278
From: Santa Clarita California
Year: 2001
Model: Cherokee (XJ)
Engine: 4.0L
You will need to find out if it is do to it flexing or why it did that . you mite need to add in stuff to help the fame to make it stronger . I never herd of them cracking there with out rust .
Thread Starter
CF Veteran


Joined: Dec 2017
Posts: 1,524
Likes: 412
From: San Mateo, CA
Year: 1990
Model: Cherokee (XJ)
Engine: 4.0 Renix, stock.
photo.. Top of tunnel under rear seat. Two cracks circled in black. Rust free top and bottom
wheeler, 33x12.5 tires 5.5 lift.
center frame stiffeners installed about a year ago. didnt notice cracks till now. maybe they were there before stiffeners installed, maybe not.
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Joined: Feb 2011
Posts: 14,479
Likes: 805
From: Blunt, South Dakota
Year: 97
Model: Cherokee (XJ)
Engine: 4.6 stroker
When I installed my stiffeners, I completely removed all the undercoating, and I had cracks in that exact same spot. Since I was under there anyways welding, I went ahead and ran a bead along the cracks. Drill small holes at the end of the cracks to keep it from spreading. Use a series of small tacks, spread out, and repeat until filled. I ground down the tack bead to make sure there wasn't any inclusions, then tack welded another bead just for additional strength. Prime and undercoating finish the job.
I often wondered why it cracked there, then I remembered. Had a ujoint on the driveline give way, and it beat the **** out of everything down there. Anyways, I repaired it and haven't had a problem since. Hope this helps
I often wondered why it cracked there, then I remembered. Had a ujoint on the driveline give way, and it beat the **** out of everything down there. Anyways, I repaired it and haven't had a problem since. Hope this helps
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