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Check engine light after exhaust manifold replacement

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Old May 5, 2011 | 10:01 AM
  #1  
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Default Check engine light after exhaust manifold replacement

1995 Cherokee Country Auto, 150k miles

Got my exhaust manifold replaced yesterday by a mechanic. Car had no CEL prior. With the new manifold on I have a CEL and a rough idle. I picked it up from his house and he had no scan tool to check the light... took it down to auto zone but they couldn't read it either. My thinking is maybe he messed up the firing order.. help would be appreciated.
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Old May 5, 2011 | 10:03 AM
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From: Havana fl
Year: 1995
Model: Cherokee
Engine: 4.0L
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Couldn't have opposite sides of engine, he could have not replaced the gasket and now you have an intake leak.
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Old May 5, 2011 | 10:09 AM
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From: Ankeny Iowa
Year: 1998
Model: Cherokee
Engine: 4.0L I6
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x2..plugs are on the opposite sides of the motor...however he could have plugged an injector in wrong or one of your vac lines could be unplugged. or as stated, could have not seated correctly when it was put back on. however, i had the later problem when i reinstalled mine, and with the manifold not on right the engine revvs to an absurdly high rpm...check the injectors and the vac lines first...take a picture of your intake if you cant figure it out
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Old May 5, 2011 | 10:20 AM
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From: Colorado Rocky Mountains
Year: 1999
Model: Cherokee
Engine: 4.0 I6
Default checked sensors on TB?

Have you checked to make sure all the sensors on the throttle body are re-connected? The IAC, MAP and TPS are all on there and if not connected they could cause a rough idle and probably put on the CEL also.
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Old May 5, 2011 | 10:24 AM
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I'm not at my house right now, but will take some nice photos when I get home. Same time this happened I had some dental work come out... nice day so far.
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Old May 5, 2011 | 10:29 AM
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From: Broward County Fl.
Year: 1989 xj sport 2dr
Model: Cherokee
Engine: 12 hole bosch Injectors
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dont need scanner to get codes search key on key off code acess
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Old May 5, 2011 | 10:35 AM
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From: Dayton Ohio
Year: 1998 classic
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Engine: 4.0!!
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intake leak, vaccum hoses? i would look for the obvious first and yea look up the key on code reading.
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Old May 5, 2011 | 11:06 AM
  #8  
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From: Havana fl
Year: 1995
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I do believe a 95 is batch fire, so an injector plugged in wrong probably wouldn't do it still.
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Old May 5, 2011 | 11:56 AM
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From: Visalia, Kalifornia, ussa
Year: 1996
Model: Cherokee
Engine: 4.0
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New O2 sensor or re-used? Might just need to reset the computer, it may have adjusted for the leaky old exhaust.
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Old May 5, 2011 | 11:57 AM
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From: Aberdeen, MD
Year: 1995
Model: Cherokee
Engine: 4.0L HO I-6, 703 Injectors, Brown Dog Super Engine Mounts
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first pull the CEL code. On a 95 you don't need a scanner to do this.

without starting the engine, do the following:
key "on" - key "off" - key "on" - key "off" - key "on"
watch the check engine light and count the flashes. They will be in series of 2 with pauses between each number / set of numbers (eg. 3-2 -- 5-5). The last code will always be 55.


secondly inspect that side of the engine manifold for any vacuum ports / electrical connectors that are empty/missing/broken (vacuum lines, MAP sensor, TPS, IAC). Also check the o2 sensor connector for damage / proper hookup.
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Old May 5, 2011 | 08:41 PM
  #11  
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Wish I had read this earlier.. I was 300 miles from home at my folks place and decided to run all over town looking for someone with a scanner. Finally found a shop that hooked it up. Code points to an 02 sensor cable being shorted out. Now how could this happen? I don't think it was a fluke.

My gas mileage dropped by half.. fun trip home cruising 55 the whole way...
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Old May 5, 2011 | 08:52 PM
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From: Havana fl
Year: 1995
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Bad O2 sensr, or he may have pinched some wires some how, or the like.
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Old May 7, 2011 | 08:39 PM
  #13  
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New Bosch Upstream O2 sensor solved the problem. Now just have to finish putting on the rest of the exhaust next week..

Thanks for the responses guys, as always I learned a few things.
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Old May 9, 2011 | 08:00 AM
  #14  
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From: Aberdeen, MD
Year: 1995
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Engine: 4.0L HO I-6, 703 Injectors, Brown Dog Super Engine Mounts
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grad you got it fixed
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Old May 13, 2011 | 07:29 PM
  #15  
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From: Eastern NC
Year: 1995
Model: Cherokee
Engine: 4.0
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Just tried the key on key off, if I'm reading it right it flashed:
1-2. 2-1. 5-5.

Does that sound right?
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