99+intake manifold swap
CF Veteran
Joined: Nov 2009
Posts: 8,172
Likes: 17
From: The Republic of TEXAS
Year: 1998
Model: Cherokee
Engine: 4.0L HO
I understand this thread was revisited regarding a '87 Renix but FWIW, here's a quote from JPMagazine's "Myth Busting" article regarding the intake swap on a '98 XJ and the dyno results were disappointing....
'99-Up Horseshoe Intake
Myth: According to that great wealth of information that is never wrong, the Internet says you'll get a 5-30hp gain thanks to the '99-up 4.0L's swooped, equal length runners and larger plenum volume.
Our Thoughts: While a free-flow intake manifold can deliver more power, it's only going to allow as much air to flow as the cylinder head and camshaft will call for. Upping the intake runner volume too much will cause the intake charge to lose velocity, killing low- and mid-speed power and torque. On a '98-earlier engine running a stock camshaft and unported cylinder head, it's wasted effort.
Claimed Gains: 5-30hp
Actual Gains: 5hp loss on Trasborg's '98 XJ (Project Mileage Master)
'99-Up Horseshoe Intake
Myth: According to that great wealth of information that is never wrong, the Internet says you'll get a 5-30hp gain thanks to the '99-up 4.0L's swooped, equal length runners and larger plenum volume.
Our Thoughts: While a free-flow intake manifold can deliver more power, it's only going to allow as much air to flow as the cylinder head and camshaft will call for. Upping the intake runner volume too much will cause the intake charge to lose velocity, killing low- and mid-speed power and torque. On a '98-earlier engine running a stock camshaft and unported cylinder head, it's wasted effort.
Claimed Gains: 5-30hp
Actual Gains: 5hp loss on Trasborg's '98 XJ (Project Mileage Master)
Beach Bum
Joined: Jul 2011
Posts: 6,123
Likes: 22
From: Cape Hatteras, North Carolina
Year: 2000 WJ
Model: Grand Cherokee
Engine: 4.0
I did the intake swap by itself. 1996 XJ. Already had the 2.5" exhaust and upgraded injectors #403.
The Only difference I could tell was around the 3000 RPM range when passing on highway. 'Seemed' to have a little more pulling power.
MPG I cannot test because driving the beach just once ruins the numbers.
The injector upgrade had much better results than the intake.
The Only difference I could tell was around the 3000 RPM range when passing on highway. 'Seemed' to have a little more pulling power.
MPG I cannot test because driving the beach just once ruins the numbers.
The injector upgrade had much better results than the intake.
CF Veteran
Joined: Feb 2010
Posts: 12,367
Likes: 23
From: Oroville, CA
Year: 1995
Model: Grand Cherokee
Engine: 4.0 with all of the noise and clatter
I did the swap on my 95 ZJ and noticed the engine keeps pulling longer in the RPM range. Before it would fall off at around 4000 RPM. I also swapped the injectors with 703s and changed the location of the air intake temp sensor to the air box. The main thing about all of the stuff I changed was I did NOT LOSE any horsepower...as far as my butt dyno can tell anyway.
Last edited by Bustedback; Jun 5, 2014 at 07:43 PM.
Herp Derp Jerp

Joined: Nov 2011
Posts: 18,251
Likes: 17
From: Parham, ON
Year: 1999
Model: Cherokee
Engine: 4.0L OBD-II
I did the swap on my 95 ZJ and noticed the engine keeps pulling longer in the RPM range. Before it would fall off at around 4000 RPM. I also swapped the injectors with 703s and changed the location of the air intake temp sensor to the air box. The main thing about all of the stuff I changed was I did NOT LOSE any horsepower...as far as my butt dyno can tell anyway.
CF Veteran
Joined: Feb 2010
Posts: 12,367
Likes: 23
From: Oroville, CA
Year: 1995
Model: Grand Cherokee
Engine: 4.0 with all of the noise and clatter
Herp Derp Jerp

Joined: Nov 2011
Posts: 18,251
Likes: 17
From: Parham, ON
Year: 1999
Model: Cherokee
Engine: 4.0L OBD-II
While I agree that JP Magazine has their issues I don't see where this "more airflow" comes from... The head has not been ported. You let in the same amount of air through the throttle body. The old manifold is rated for a fair bit more air than the engine sucks down in the first place. Even with a more efficient (less turbulent) manifold, any theoretical change in flow is no challenge for the PCM through its normal MAP and O2 sensors. This isn't a supercharger lol.
The only even reasonably close to scientific result I've seen around this was a lad with a ZJ. Unortunately he replaced injectors too, but they were with refurb stock injectors. On dyno tests he saw about a 5 HP gain around 4500 RPM. This was in a post either here or on one of the other reliable forums.
Now you talk to anyone who works with chassis dynos and they'll roll their eyes at 5HP. So many things can cause that, plus it is within the margin of error. Assuming it's real, though, it is a very poor investment for a Jeep owner. I think I've gotten my engine to 4000 RPM twice before... (Not as useless as a throttle body spacer, however)
Seems like a good mod to do if you're tired of loosening the power steering pump to adjust the belt. Lol
The only even reasonably close to scientific result I've seen around this was a lad with a ZJ. Unortunately he replaced injectors too, but they were with refurb stock injectors. On dyno tests he saw about a 5 HP gain around 4500 RPM. This was in a post either here or on one of the other reliable forums.
Now you talk to anyone who works with chassis dynos and they'll roll their eyes at 5HP. So many things can cause that, plus it is within the margin of error. Assuming it's real, though, it is a very poor investment for a Jeep owner. I think I've gotten my engine to 4000 RPM twice before... (Not as useless as a throttle body spacer, however)
Seems like a good mod to do if you're tired of loosening the power steering pump to adjust the belt. Lol
Last edited by salad; Jun 8, 2014 at 07:59 AM.
CF Veteran
Joined: Feb 2010
Posts: 12,367
Likes: 23
From: Oroville, CA
Year: 1995
Model: Grand Cherokee
Engine: 4.0 with all of the noise and clatter
The change in the belt tensioning setup is worth the swap in my opinion. That is if you get the needed parts cheap enough. I paid 23 bucks for the manifold, 19 for the pump and brackets, I got the injectors at a cargo shorts pocket discount, got a new belt and intake gasket at O'Reilly Auto Parts for a jobber rate.
Last edited by Bustedback; Jun 8, 2014 at 10:32 AM.
More airflow comes from smoother flowing runners in the intake manifold. It doesn't have blocky corners to create turbulence.
And it holds twice as much volume of air.
When air can flow smoother, it will enter at a higher volume. The size of the manifold also helps play into expansion and contraction due to heat.
And it holds twice as much volume of air.
When air can flow smoother, it will enter at a higher volume. The size of the manifold also helps play into expansion and contraction due to heat.
CF Veteran
Joined: Jan 2009
Posts: 1,964
Likes: 6
From: Baltimore, Maryland
Year: 1994 1993
Model: Cherokee
Engine: 4.0


