91 Cherokee 4x4 problem
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Newbie
Joined: Apr 2021
Posts: 10
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From: Canada, BC
Model: Cherokee (XJ)
Engine: 4.0 stroked to 4.7
Hopefully someone can help me. I have a 91 Cherokee with the 231j transfer case. Anytime I put in 4x4 it only shows and goes part time. Everything I’ve seen and read talks about the vaccum acuator or shift motor on the front axle tube. But on my front axle tube there is neither of those along with a bracket or location where it should. Can anyone help me
CF Veteran
Joined: Aug 2008
Posts: 6,588
Likes: 495
From: Chico, CA
Year: 1986
Model: Cherokee
Engine: 4.3L with headers and full 3" exhaust system
If you don't see it, then it could have been changed out for a newer axle without the two piece axle shaft. No biggie. I shimmed mine over permanently as do many others
CF Veteran

Joined: Nov 2015
Posts: 3,636
Likes: 469
From: Southern OH
Year: 1997
Model: Cherokee(XJ)
Engine: 4.0
What's the problem? It should say part time when you put it in 4x4. A 91 won't have the center axle disconnect, 90 was the last year for that in the XJ.
Senior Member




Joined: Dec 2020
Posts: 923
Likes: 250
From: North Augusta, SC
Year: 1998
Model: Cherokee (XJ)
Engine: 4L
Part time means you should only be in 4H for part of the time. Or something like that. Full time is only an option for the NP242 and you can drive it on dry pavement like that.
CF Veteran
Joined: Jan 2013
Posts: 1,029
Likes: 35
From: Colorado
Year: 1991 2-Door
Model: Cherokee
Engine: 4.0 liter
That's what I thought. I have a 91, with a 231. Mine doesn't have the axle disconnect. But I do believe the earlier 91's did have the disconnect. My xj only has the part-time light. It stays on when it's in either 4h or 4l. You can also by-pass the disconnect by removing the guts and getting a solid axle shaft fron a later year and still run your current axle. There might be a kit that can be purchased to seal of things properly (the cost is nominal) Best thing to do is locate a newer axle. They are a dime a dozen.. it's a easy swap is pretty easy.
CF Veteran
Joined: Jan 2013
Posts: 1,029
Likes: 35
From: Colorado
Year: 1991 2-Door
Model: Cherokee
Engine: 4.0 liter
Hopefully someone can help me. I have a 91 Cherokee with the 231j transfer case. Anytime I put in 4x4 it only shows and goes part time. Everything I’ve seen and read talks about the vaccum acuator or shift motor on the front axle tube. But on my front axle tube there is neither of those along with a bracket or location where it should. Can anyone help me
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Thread Starter
Newbie
Joined: Apr 2021
Posts: 10
Likes: 0
From: Canada, BC
Model: Cherokee (XJ)
Engine: 4.0 stroked to 4.7
Ok thanks for the info everyone. I’m just new to this situation as I’ve always had a yota with manual hubs for when I wanted to lock axle and have true 4x4 with all tires spinning. So this Jeep thing is new to me so this could be dumb question. So what do I need to do if i wanna get it so the front axle locks so I can have it so all tires are spinning together? My rig is gonna be mainly for off road and wanna try to keep costs down if possible
CF Veteran
Joined: Nov 2017
Posts: 3,700
Likes: 238
From: Groton, MA
Year: 1995
Model: Cherokee(XJ)
Engine: I6 4.0L
Ok thanks for the info everyone. I’m just new to this situation as I’ve always had a yota with manual hubs for when I wanted to lock axle and have true 4x4 with all tires spinning. So this Jeep thing is new to me so this could be dumb question. So what do I need to do if i wanna get it so the front axle locks so I can have it so all tires are spinning together? My rig is gonna be mainly for off road and wanna try to keep costs down if possible
If you want to go farther, and upgrade the open differentials, there are all the options, but you won't do well at keeping costs down once you start into that stuff.
The setup is EXACTLY the same as the same year Wrangler as far as transfer case and front axle. It's plenty capable for off-roading as it is..but if you want to upgrade, there are a heck of a lot of options due to the XJ using mostly the same stuff as the YJ/TJ's of the same year.
CF Veteran

Joined: Nov 2015
Posts: 3,636
Likes: 469
From: Southern OH
Year: 1997
Model: Cherokee(XJ)
Engine: 4.0
Ok thanks for the info everyone. I’m just new to this situation as I’ve always had a yota with manual hubs for when I wanted to lock axle and have true 4x4 with all tires spinning. So this Jeep thing is new to me so this could be dumb question. So what do I need to do if i wanna get it so the front axle locks so I can have it so all tires are spinning together? My rig is gonna be mainly for off road and wanna try to keep costs down if possible
Thread Starter
Newbie
Joined: Apr 2021
Posts: 10
Likes: 0
From: Canada, BC
Model: Cherokee (XJ)
Engine: 4.0 stroked to 4.7
Oops sorry your correct. That’s wat I was meaning was how do i get the front hubs to lock so the front 2 tires spin at same time?
CF Veteran
Joined: Aug 2008
Posts: 6,588
Likes: 495
From: Chico, CA
Year: 1986
Model: Cherokee
Engine: 4.3L with headers and full 3" exhaust system
That takes either a Detroit True track, selectable locker like Yukon, ARB or Eaton, or an auto locker like a lunchbox or Detroit. Some people weld the spider gears, but I don't recommend that
CF Veteran

Joined: Nov 2015
Posts: 3,636
Likes: 469
From: Southern OH
Year: 1997
Model: Cherokee(XJ)
Engine: 4.0
The front hubs are always locked, no way to unlock them unless you do the hub conversion kit. If you want the tires to turn at the same speed you need to install a differential locker in the axle.
Senior Member




Joined: Dec 2020
Posts: 923
Likes: 250
From: North Augusta, SC
Year: 1998
Model: Cherokee (XJ)
Engine: 4L
If it's still confusing:
Your Toyota had UNLOCKABLE hubs. That means the wheels can spin independently of the axle shafts when unlocked.
When you locked the hubs in, it's the same as the XJ, which doesn't have unlockable hubs.The only reason manual lockable hubs is desirable is so that you can get better mileage with them unlocked. On my 1981 J10 pickup, the front D44 has manual locking hubs and I just keep them locked. It gets bad mileage regardless.
Your Toyota had UNLOCKABLE hubs. That means the wheels can spin independently of the axle shafts when unlocked.
When you locked the hubs in, it's the same as the XJ, which doesn't have unlockable hubs.The only reason manual lockable hubs is desirable is so that you can get better mileage with them unlocked. On my 1981 J10 pickup, the front D44 has manual locking hubs and I just keep them locked. It gets bad mileage regardless.


