Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here XJ (84-01)
All OEM related XJ specific tech. Examples, no start, general maintenance or anything that's stock.

5sp Clutch not Dis-engaging

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Old Feb 12, 2011 | 02:37 PM
  #16  
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Year: 1990
Model: Cherokee
Engine: 4.0L
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any tips on getting the new pilot bearing and bushing installed? Won't go in as unit. Tried freezing both but still a hair too big it seems
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Old Mar 7, 2011 | 07:58 PM
  #17  
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so everything is replaced. moment of truth: the thing won't start..

it hasn't had gas since sept, which might be an issue. i put a little gas an in. no change. it turns over, but i never hear it sputter or anything. just dry turning over.
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Old Mar 22, 2011 | 02:20 PM
  #18  
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Year: 1990
Model: Cherokee
Engine: 4.0L
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Everything works like a champ now (except for minor muffler issue)

My no start issue was that I forgot to reattach the CPS.

A couple things I learned along the way:

1) The clutch cover bolts are 1/2 inch, not metric. I rounded off a couple before I figured that one out
2) You definitely need a slide hammer with the internal puller to get the pilot bearing out
3) It is very difficult to get the new one in. You have to bang on it a long time.
4) I'd highly recommend using a transmission jack. Find a tool rental place. I didn't, which made everything much more difficult.
5) To get to the top two torx bolts holding the bellhousing, definitely go through the shifter hole (on a 5spd)

Thanks everyone for your input.
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