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4x4 Disengaging Issue

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Old Oct 27, 2010 | 07:30 PM
  #1  
coleriefesel's Avatar
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Joined: Jul 2010
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From: Georgia
Year: 1996
Model: Cherokee
Engine: Inline 6
Default 4x4 Disengaging Issue

Hy guys. I drve a 96 xj wit a 6 inch lift. For some reason when i put thething in 4 wheel drive it is almost impossble to get it out. I think it may be something wrong with the linkage, or t case. You pretty much have o just keep slamming it back and forth for a while until it disengages. The part-time light will go off, but it doesnt come out. Any help is appreciated. Thanks!
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Old Oct 27, 2010 | 09:18 PM
  #2  
chefeagles's Avatar
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Joined: Sep 2008
Posts: 459
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From: ny (not the city)
Year: 1991
Model: Cherokee
Engine: 4.0
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try reversing to disengage.
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Old Oct 27, 2010 | 09:31 PM
  #3  
giwill's Avatar
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From: TEXAS
Year: 95
Model: Cherokee
Engine: 4.0
Default

you should try changing the fluid on it or at least check the level
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Old Oct 27, 2010 | 09:53 PM
  #4  
RadicalRandy's Avatar
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Joined: Nov 2009
Posts: 57
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From: Vancouver Island, Canada
Year: 1993 4Dr Country
Model: Cherokee
Engine: 190hp 4.0 242 H.O I6
Default

Did you do a transfer case drop?
If so take a look underneath and you will see that the pin that goes from a bracket mount on the body then to the transmisson is bent down... the pin is where the rod from the actual lever (transfer case shifter) to a rod that goes back into the transfer case or range lever that actually shifts it into 2wd, part-time, full-time, 4lo etc... this pin that is now crooked from the transfer case drop is originally level from the body mount to the transmisson..
I had this exact problem and there are mods you can do or purchase online...
But I found that white lithium grease did the trick for me.. I have a 4.5" lift and my Xcase drop was a 1.5" I believe... Grease the linkage up and see if that does the trick... I had to screw around for a bit to find out the problem but my rig was hopeless until I greased the linkage and has been working for several months nicely since.
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Old Oct 27, 2010 | 10:02 PM
  #5  
RadicalRandy's Avatar
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Joined: Nov 2009
Posts: 57
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From: Vancouver Island, Canada
Year: 1993 4Dr Country
Model: Cherokee
Engine: 190hp 4.0 242 H.O I6
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"Pin" also know as Torque Shaft... Sorry I didn't know the name to that one.
Good luck if this is your dilemma anywhoo
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Old Oct 27, 2010 | 10:03 PM
  #6  
freegdr's Avatar
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Joined: Mar 2010
Posts: 47,923
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From: Broward County Fl.
Year: 1989 xj sport 2dr
Model: Cherokee
Engine: 12 hole bosch Injectors
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they make a small bracket that also lowers the linkage when using the drop brackets
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Old Oct 27, 2010 | 10:09 PM
  #7  
freegdr's Avatar
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Joined: Mar 2010
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From: Broward County Fl.
Year: 1989 xj sport 2dr
Model: Cherokee
Engine: 12 hole bosch Injectors
Default

tcl31 is the part number by skyjacker
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Old Oct 28, 2010 | 08:36 AM
  #8  
TheJerm's Avatar
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Joined: Jun 2010
Posts: 2,501
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From: Flint/Asheville
Year: 1995
Model: Cherokee
Engine: 4.0 HO
Default

Or just adjust the linkage some to make work. That always helped me
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Old Oct 28, 2010 | 08:40 AM
  #9  
Diesel's Avatar
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Joined: Aug 2010
Posts: 2,112
Likes: 4
From: Wantage, NJ
Year: 1995
Model: Cherokee
Engine: 4.0 I6
Default

Are you on dry pavement.
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