Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here XJ (84-01)
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2.5 to 4.0

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Old Oct 17, 2011 | 03:25 PM
  #1  
Justin238's Avatar
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From: Neenah, WI
Year: 96'
Model: Cherokee
Default 2.5 to 4.0

So we need to switch out a 2.5 on a 1986 Cherokee. and put in a 92 4.0. What would I need to know before doing this? It also looks like I would need to get new mounts for a radiator welded in or am I mistaken? Will try to get pictures later.
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Old Oct 18, 2011 | 10:48 AM
  #2  
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From: Neenah, WI
Year: 96'
Model: Cherokee
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Anyone?
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Old Oct 18, 2011 | 08:29 PM
  #3  
bigbug86's Avatar
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From: Brookings Oregon
Year: 86 Lesharo
Model: Cherokee
Engine: J8S
Default 2.5 swap

Is it gas or Diesel? I looking for 2.5 Turbo Diesel! surfingnow08@yahoo.com
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Old Oct 18, 2011 | 09:27 PM
  #4  
Justin238's Avatar
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From: Neenah, WI
Year: 96'
Model: Cherokee
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Originally Posted by bigbug86
Is it gas or Diesel? I looking for 2.5 Turbo Diesel! surfingnow08@yahoo.com
Sorry man. Its gas. And the engine needs to be rebuilt. Something to do with the timing. (Im not very good with engine stuff)
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Old Oct 18, 2011 | 09:31 PM
  #5  
sam24th's Avatar
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From: NC/SC
Year: 1990
Model: Cherokee
Engine: 4.0
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Its gonna be quite a bit of work. One the engine mounts need to change position I believe or atleast on a YJ they do. The trans will need to be swapped aswell. Also the engine bay for the 2.5 is smaller than the 4.0 depending on your year. The older 2.5s and 2.8 have a smaller engine bay and the firewall will need "massaging" to make the 4.0 fit. The rest is a pretty straight swap though. I looked at the swap on my YJ when I had it and it was a viable option.
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