My pretty cool electrical fan conversion on my ZJ
#17
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Year: 1994
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So the thermostat control is mounted, the capillary probe has been routed through the hole I drilled, then zip tied to the wires going down and along the bottom of the fan shroud, as I am going to insert the probe into the fans near the bottom radiator hose. Therefore leaving enough unattached to do this. Position the fan on the radiator. I went to Home Depot and got a few straight brackets with holes, hung them from the original fan shroud bolts, then held up the electric fan shroud and marked where I wanted them, took the fan back out, then drilled holes and mounted the brackets with bolts and nuts, making sure the bolts were pointing away from the radiator that still holds liquid. When I finish, it hangs like this.
#18
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#19
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#20
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#21
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The blue wire that goes from the thermostat switch, is also going to go to the air conditioner. That way, whenever the air is on, the fan will run. Without the a/c running, the fan will shut on and off as called for by the thermostat.
Disconnect the wire coming off the compressor, cut it, strip them, then reconnect them with a female connector. This way, you can connect (or unconnect easily later) the blue wire with the diode with a male connector.
Disconnect the wire coming off the compressor, cut it, strip them, then reconnect them with a female connector. This way, you can connect (or unconnect easily later) the blue wire with the diode with a male connector.
#22
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Then reconnect the compressor wire. The diode only let's the 12v from the compressor to the fan relay, but it won't let power from the thermostat go to the compressor, thus eliminating that extra relay that other people have. I'll see what I've got left and try to tie the bows on this tomorrow, along with a diagram. Until then, post comments or questions, and I'll answer them.
#23
Old fart with a wrench
Just a question, because maybe I'm overlooking something. The power wire from the battery, is it fused?
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#26
Old fart with a wrench
IMHO, run the 30 amper until you blow it, then you can refit. I think 30 amp should be enough.
I'm not being critical because you really seem to know what you're doing. I'm just trying to get it straight in MY head.
I'm not being critical because you really seem to know what you're doing. I'm just trying to get it straight in MY head.
Last edited by dave1123; 09-17-2013 at 03:43 PM.
#27
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The 30a blew right away. The fan motors obviously pull more than 30a. I seem to remember reading somewhere they pull 60a, which is why the relay is rated for 70a.
#30
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