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ZJ rear disc conversion and Wj Swap?

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Old 05-19-2015, 08:39 AM
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Default ZJ rear disc conversion and Wj Swap?

So my question here is if I convert my 8.25 to disc and then do the WJ swap will I need an adjustable prop valve or how does this all work? Dual piston and disc on the back seems like I would need a lot of fluid. Just want opinions on if I should go with that set up. Oh almost forgot I have a 99 XJ
Old 05-19-2015, 09:44 AM
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I just did the conversion on my 99's 8.25 last week. I purchased the parts from member Big_Dave and although he sent me the prop valve I didn't install it yet. The "kit" came with everything but rotors and pass. side e-brake cable. I was informed by a few senior members that installing the prop valve will net greater results so I may take their advice and throw it in over the weekend. I did have to weld a couple of tabs to the diff. to properly mount the rubber lines from the calipers. You will also have to bend the hard lines to the block to connect to the rubber caliper lines, I opted to custom-bend new lines. There are numerous write-ups on the conversion and unless you're changing your bearings and seals like I did there are no special tools required. Good Luck.
ZJ rear disc conversion and Wj Swap?-disc.jpg

ZJ rear disc conversion and Wj Swap?-bkt1.jpg
ZJ rear disc conversion and Wj Swap?-brk.jpg

Last edited by roadraje; 05-19-2015 at 06:13 PM. Reason: photo added
Old 05-19-2015, 10:30 AM
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Thanks for that, but I was wondering since I'll be getting parts for the WJ swap when I have Dual Piston calipers on the front and disc brakes on the back is there anything special I need to do with the brake system?
Old 05-19-2015, 06:19 PM
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I'm sure you'll receive several different suggestions/opinions but I think since yours is a '99 you already have the right master cylinder and booster. You could try different prop. valves to find the right balance between your front and rears. Upgrading your brake lines couldn't hurt either.
Old 05-20-2015, 08:13 AM
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Since it's a 99, and as stated above already has a dual diaphragm booster, you're good there.

When I did the zJ rear discs on my 88, I just swapped the "guts" of a 94 to 98 prop valve into my prop valve.

It DOES make a difference.
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Old 05-20-2015, 10:26 PM
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Originally Posted by cruiser54
Since it's a 99, and as stated above already has a dual diaphragm booster, you're good there.

When I did the zJ rear discs on my 88, I just swapped the "guts" of a 94 to 98 prop valve into my prop valve.

It DOES make a difference.
Yeah I was going to swap the guts no question about it I'm not taking a chance with brakes, I was also watching a video on YouTube and the guy mentioned the right prop valve had to be from a Grand with ABS, is that true?
Old 05-20-2015, 11:08 PM
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Originally Posted by Chuck82
Yeah I was going to swap the guts no question about it I'm not taking a chance with brakes, I was also watching a video on YouTube and the guy mentioned the right prop valve had to be from a Grand with ABS, is that true?
Do you have ABS?

Probably not. You have a prop valve right? Guts from a 94 to 98 Grand.
Old 05-21-2015, 08:33 AM
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Originally Posted by cruiser54
Do you have ABS?

Probably not. You have a prop valve right? Guts from a 94 to 98 Grand.
Correct, thanks man!
Old 05-21-2015, 08:36 AM
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Originally Posted by Chuck82
Correct, thanks man!
Enjoy.

The suggestion about upgrading the brake hoses to "braided" is a good one. I got a few sets from Frank at Serious Off Road.

I've put them on almost every vehicle I've owned for years.
Old 05-21-2015, 07:36 PM
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Originally Posted by cruiser54
Enjoy.

The suggestion about upgrading the brake hoses to "braided" is a good one. I got a few sets from Frank at Serious Off Road.

I've put them on almost every vehicle I've owned for years.
Good idea!
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