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how do i make shackles?

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Old 03-31-2011, 08:08 PM
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Default how do i make shackles?

i want a 2" lift but i cant afford to buy one,so i want to make a 2" lift,i know how to make the front go up 2" but how do i make rear shackles for a 2" lift?
Old 03-31-2011, 08:22 PM
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Making a shackle could be tough, but do-able.

I would use some 3/16 or 1/4 steel make two long ovals and drill a hole on either side(I don't have the measurements, but just measure the stock shackle holes now go 2" longer). The problem will be that the shackle box is only 2" wide (I think) while the leaf spring is 2.5" wide, so you will need to bend the steel ovals outward in the middle.

Or . . . you can do what I did and make relocation brackets and have straight ovals. This is mine using a longer Dodge Dakota main spring.
Old 03-31-2011, 08:37 PM
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Just remember its 2to1 ratio on the shackle length. So if the stock shackle is 4" long and you want 2" of lift the new shackles will need to be 4" longer than stock.
Old 03-31-2011, 08:39 PM
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do you think i could use .25" thick washers or spacers on each side of the brackets so that i wont have to bend the metal?
Old 03-31-2011, 08:39 PM
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you now auto zone sells them pep boys does also like 40 dollarshttp://www.autozone.com/autozone/acc...mString=search

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Old 03-31-2011, 08:41 PM
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Originally Posted by 93gc40
Just remember its 2to1 ratio on the shackle length. So if the stock shackle is 4" long and you want 2" of lift the new shackles will need to be 4" longer than stock.
so are you sayin i will need 8" shackles for a 2" lift? that just dont sound right to me,im not sayin ur wrong but that just seems way to long
Old 03-31-2011, 08:43 PM
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Originally Posted by freegdr
you now auto zone sells them pep boys does also like 40 dollarshttp://www.autozone.com/autozone/acc...mString=search
but the thing is,i dont have $40,thats y i want to make my set,i can get hold of the metal for free and i have the tools
Old 03-31-2011, 08:46 PM
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He is saying that by extending the shackles 2" longer only gives you 1" of lift. So I think the stock shackles are 3.5" long, so you would need 7.5" shackles for the 2" your looking for. Advance auto parts and autozone sell a shackle kit for Chevy 1500s for $40 bucks and are direct bolt in and 7.5" long.
Old 03-31-2011, 09:15 PM
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go to auto zone measure those and build away
Old 03-31-2011, 09:16 PM
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Originally Posted by xjmuddigger
do you think i could use .25" thick washers or spacers on each side of the brackets so that i wont have to bend the metal?
No, the stock shackle box isn't wide enough.
Old 03-31-2011, 09:18 PM
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Originally Posted by 94xjstud
No, the stock shackle box isn't wide enough.
im talkin about on the outside of the shackle box
Old 03-31-2011, 09:21 PM
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your going to need bushings for the top ,you need to bend the steel and pipe for the mount end that goes to the frame
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Old 03-31-2011, 09:25 PM
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dnt get the ones from autozone. my buddy got them and thy are starting to bend his leafs in the opposite direction. iv saw where people took the stock shackles and cut them in half and took square tubing and welding in between. how do u plan on doin the front
Old 03-31-2011, 09:28 PM
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Originally Posted by braves7pro
dnt get the ones from autozone. my buddy got them and thy are starting to bend his leafs in the opposite direction. iv saw where people took the stock shackles and cut them in half and took square tubing and welding in between. how do u plan on doin the front
poly spacers or just metal coil spacers whatever i can get a hold of
Old 03-31-2011, 09:29 PM
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Originally Posted by braves7pro
dnt get the ones from autozone. my buddy got them and thy are starting to bend his leafs in the opposite direction. iv saw where people took the stock shackles and cut them in half and took square tubing and welding in between. how do u plan on doin the front
shaclke dont bend spring worn out spring bend all on ther own


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