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Door Removal Help, Tried 4 times...

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Old 02-20-2012, 11:55 AM
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Default Door Removal Help, Tried 4 times...

Okay so I have been trying to take off my doors on my 95 XJ for sometime now.

I have used a dremel tool and cut the hinge, but theirs a tab underneath so it won't come off. I can't get that tab off, because the dremel tool wont fit to cut it at that angle.

I have use a T40 socket to undo the screws out but the torx screws are stripping.

I have tried cutting the heads off of the torx screws, but I'm not getting anywhere with my grinder. and the screws are tearing up the blade shooting everything in my face..

And I have tried cutting the heads off with a saw saw


Anyone have any tips/suggestions? I have spent countless hours on it.
Old 02-20-2012, 11:58 AM
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A cut off wheel on a grinder?

Weld a nut to the end of the torx bolts?

Take the fender off? It's a lot of work but would make what you're doing 1000 times easier.
Old 02-20-2012, 12:03 PM
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Originally Posted by lowrange2
A cut off wheel on a grinder?

Weld a nut to the end of the torx bolts?

Take the fender off? It's a lot of work but would make what you're doing 1000 times easier.
I would still have the same problem taking the fender off because the torx screws are still stripping out. and yes I'm using a cut off wheel on a grinder.

I'm going to try a thick grinding wheel because the cut off wheel is getting torn up.

I don't have access to a welder unfortunately.
Old 02-20-2012, 12:17 PM
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keep at it... patience and vigilance is the name of the game.
Old 02-20-2012, 12:29 PM
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Are the bolt heads stripping? If so, weld a nut on them.

Are they simply turning in place, like the threads in the door are turning? (nutsert or whatevers in there).

Are you working on the door-side or body-side of the hinge? Or both?

Worst case, maybe hammer the lip flat on the door side plate that's holding you up until you can better access it?
Old 02-20-2012, 12:33 PM
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I had to cut/grind mine off. Dont stick your face in the way of the spray.
Old 02-20-2012, 12:34 PM
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Originally Posted by b. lee
Are the bolt heads stripping? If so, weld a nut on them.

Are they simply turning in place, like the threads in the door are turning? (nutsert or whatevers in there).

Are you working on the door-side or body-side of the hinge? Or both?

Worst case, maybe hammer the lip flat on the door side plate that's holding you up until you can better access it?
He said no access to a welder. And you really shouldnt need to.
Old 02-20-2012, 12:35 PM
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take the door limiter straps off...
Old 02-20-2012, 12:37 PM
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If the cutoff wheels on a grinder will reach it but are shredding, follow your plan.
Switch to the grinding wheel and blast the heads off.

I was gonna say fenders too but if that works....
Old 02-20-2012, 12:38 PM
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The dremmel tool will fit. They make bigger, reinforced cut-off wheels. Go grab a set of those. Just jeep working at it. It took me 4-5 hours to do my front doors. Very stubborn hinges. Are you trying to make them removable or just take them off for good? If you're just trying to get them off for good, just take a sawzaw to them.
Old 02-20-2012, 12:41 PM
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Omg

SAWZALL
it saws ALL
SAWZALL

Not sawsaw or pawpaw
Or sawzemall


SAWZALL
Old 02-20-2012, 12:47 PM
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Originally Posted by AnoniWeezy
Omg

SAWZALL
it saws ALL
SAWZALL

Not sawsaw or pawpaw
Or sawzemall


SAWZALL


I laugh my butt off everytime I see a reference to that tool other than what it is!

Technically, I believe only Milwalkee's is branded Sawzall, but we're already off topic! LMAO!

Old 02-20-2012, 12:49 PM
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Originally Posted by b. lee



I laugh my butt off everytime I see a reference to that tool other than what it is!

Technically, I believe only Milwalkee's is branded Sawzall, but we're already off topic! LMAO!

Technically
Milwaukee invented it and dubbed it SAWZALL
So everything after that, that used that design is described as a SAWZALL
Nothing else

Sawsaw is definitely not the name, even if not Milwaukee brand.
Old 02-20-2012, 01:05 PM
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They didn't dub it Sawzall, they BRANDED it Sawzall, and no other manufacturer can sell theirs as a Sawzall. It's a reciprocating saw in general terms.

However, anyone worth their weight in salt knows what you mean when you say Sawzall. Those same people giggle a little inside when it's called a sawsaw, seesaw, zahzah, etc.

We both know what we mean.
Old 02-20-2012, 03:22 PM
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I wrote sawzaw not sawsaw. When you say sawzaw and sawzall they sound the same. Sorry for the typo. Dident mean to offend anyone!


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