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D60 Swap... Axle Choices?

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Old 07-23-2018, 09:19 AM
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Default D60 Swap... Axle Choices?

So, locally a pair of Dana 60's from a Dodge came up for sale. 4.88 gears, in fairly good shape.

As I am in the process of building, and would RATHER NOT build up on the D30/35 and then swap to the D60's later only to have spent $$$ on the D30/35's.

The Axles are Ram Gen 1 Rear & Ram Gen 2 Front. the front still has all the steering components no it as well, and its a drivers side drop too.

Should I keep looking? Forget about the D60's?

Thanks a ton!
Old 07-23-2018, 09:25 AM
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Any Dana 60 swap will require the same amount of fabrication, unless you get a custom built bolt in one that costs big money. That 2nd generation Dodge Dana 60 is a low pinion and has either 30 or 32 spline shafts so it isn't as strong as the Ford Dana 60 that is a high pinion and uses 35 spline shafts, but it will be plenty adequate for an XJ. What size tires do you plan on running?
Old 07-23-2018, 09:34 AM
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33" tires. and no more then a 5.5" lift.

But I dont want to put the money or work into a lift that i will have to screw around with later if I bust something on the D30/35 setup and need to swap in something else anyways.
Old 07-23-2018, 09:47 AM
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Just curious but why Dana 60's and not something like a Dana 44, Ford 8.8, Chrysler 8.25, etc?
Old 07-23-2018, 10:39 AM
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With 33s I would just swap out the Dana 35 rear for a Chrysler 8.25, it is a direct bolt in, and keep the front Dana 30, it will hold up fine with 33s, I am planning on running 35s on my Dana 30/8.25 axles with lockers. You don't need Dana 60s unless you want bigger than 35" tires.
Old 07-23-2018, 11:33 AM
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I agree. D60s are not necessary for 33" tires. Stronger rear axle will do it
Old 07-23-2018, 01:55 PM
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That Dodge front D60 is a complete waste of time and money. If you want to go with a D60 at least start with a Ford HP version, or better yet just get a Superduty version. The initial purchasing price of the axle is minimal compared with the costs to upgrade them, and low pinion front axles are total garbage.

I'd agree for 33s you're way better off just swapping your rear for a later 8.25/8.8/D44.
Old 07-23-2018, 02:36 PM
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I wouldn't call a Dodge low pinion Dana 60 garbage, sure it's not as strong as the Ford Dana 60 is but it will handle just about anything underneath an XJ.
Old 07-23-2018, 02:59 PM
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Originally Posted by 00t444e
I wouldn't call a Dodge low pinion Dana 60 garbage, sure it's not as strong as the Ford Dana 60 is but it will handle just about anything underneath an XJ.
I said low pinion front axles are total garbage, it was not exclusive to this otherwise not great Dodge axle.
Old 07-23-2018, 04:55 PM
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The benefit of the D60 is additional strength at the loss of ground clearance. 33s are well within the capability of the D30 and a 8.25. You will be going backwards in capability swapping to the D60, as you will be dragging the center section.
Old 07-24-2018, 06:39 AM
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a dodge 60 is like the dana 35 of dana 60s.

anyways, you do not need 60s for 33s
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