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Chrysler ZJ disk brakes

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Old 10-03-2013, 12:22 PM
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Default Chrysler ZJ disk brakes

I am looking at converting my xj with chrysler 8.25 to disk brakes using one of the write-ups on this forum such as this one: https://www.cherokeeforum.com/f51/re...-8-25-a-57807/

Has anyone done this? I would like to know if the parts required need to come of a zj with a d35 or d44a or do both work? The article doesn't specify, but I am worried there could be differences.
Old 10-03-2013, 01:00 PM
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I used the ZJ D35 for my 8.25 disc swap. Don't have first hand experience with the 44a.
Old 10-03-2013, 02:49 PM
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D35 ZJ. Get the longer caliper mounting studs, wheel studs, and the "guts" from the donor vehicle's proportioning valve.
Old 10-03-2013, 03:08 PM
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The ZJ 35 & 44a use the same rear disc brake parts.
Old 10-03-2013, 03:13 PM
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Originally Posted by Big David
The ZJ 35 & 44a use the same rear disc brake parts.
Well, that makes things easy.
Old 10-04-2013, 03:46 AM
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Thanks everyone. This is excellent news that both would work, will make finding the parts a lot easier.
Old 10-04-2013, 06:28 AM
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Originally Posted by Big David
The ZJ 35 & 44a use the same rear disc brake parts.
I've heard that the ZJ D44a have the same bolt pattern as the XJ D44. (Which isn't the same as the 8.25/D35.)

Haven't confirmed it yet though.
Old 10-04-2013, 02:59 PM
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Originally Posted by HudsonN
I've heard that the ZJ D44a have the same bolt pattern as the XJ D44. (Which isn't the same as the 8.25/D35.)

Haven't confirmed it yet though.
All Jeep ZJ, XJ & TJ Dana 30, 35, 44a, & 8.25 share the exact same bolt pattern- 5 on 4.5.

WJ's & JK's have a 5 on 5 bolt pattern.

Or did you mean for the backing plates?
Old 10-04-2013, 03:14 PM
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This was the writeup I used.

http://www.jeepforum.com/forum/f11/z...-truth-607435/
Old 10-04-2013, 07:27 PM
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Hey, those writeups look familiar!

If you want to order new (I have bad luck when removing studs, the ends always seem to get mashed) Dorman 610-234 is what you want. If your parts store tries to substitute Paulin or other, don't take 'em. They're not actually 100% compatible - the knurled section protrudes into the rotor. Can get around it but you literally have to hammer the rotor on, grind the knurled bit off, or enlarge the rotor holes.

Originally Posted by Big David
All Jeep ZJ, XJ & TJ Dana 30, 35, 44a, & 8.25 share the exact same bolt pattern- 5 on 4.5.
And YJ, KJ, MJ, LJ(TJ-U) Rubicon D44s

Originally Posted by Big David
Or did you mean for the backing plates?
MJ/XJ D44 is not compatible with the rest of the family for backing plates. Holes need to be welded up and redrilled in new locations. Just slightly off
Old 10-05-2013, 10:40 AM
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The zj dana 44a rear discs will work that's what I used on mine
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