241OR 4.1 transfer case swap
#4
Seasoned Member
Thread Starter
#5
Senior Member
Here's links for the parts needed to get the 4WD light to work. This appears to be the exact same stuff that JB Conversions sells, but for a grand total of $30 vs $100
Dorman 600-506 4-Wheel Drive Switch
ACDelco PT724 GM Original Equipment 2-Way Male Gray Multi-Purpose Pigtail
Shift linkage - novak makes a kit for the swap. I'm modifying a boostwerks 242 linkage to work
Then of course you just need to figure out what yokes to run. Also you'll have to trim a very small square out of the exhaust hanger to clear one of the bolts on the case.
As for being too low, I haven't hit the road with mine yet so I can't answer that and too low of gearing is rather subjective BUT if rock crawling is the goal here I really can't see anyone thinking that's the case.
Last edited by Jeepology; 08-07-2017 at 06:57 PM.
#7
Seasoned Member
Thread Starter
Tucks up higher than the 242 and just a tad lower than the 231. I also got lucky and the speed sensor directly plugged in. I think if you have the 242 from the factory then that would be the case for you too, but I'm not 100%. Mine is a 99 limited for what it's worth.
Here's links for the parts needed to get the 4WD light to work. This appears to be the exact same stuff that JB Conversions sells, but for a grand total of $30 vs $100
Dorman 600-506 4-Wheel Drive Switch
https://www.amazon.com/dp/B002H99MYM...iglink20919-20
ACDelco PT724 GM Original Equipment 2-Way Male Gray Multi-Purpose Pigtail
https://www.amazon.com/dp/B000C9MZIO...iglink20919-20
Shift linkage - novak makes a kit for the swap. I'm modifying a boostwerks 242 linkage to work
Then of course you just need to figure out what yokes to run. Also you'll have to trim a very small square out of the exhaust hanger to clear one of the bolts on the case.
As for being too low, I haven't hit the road with mine yet so I can't answer that and too low of gearing is rather subjective BUT if rock crawling is the goal here I really can't see anyone thinking that's the case.
Here's links for the parts needed to get the 4WD light to work. This appears to be the exact same stuff that JB Conversions sells, but for a grand total of $30 vs $100
Dorman 600-506 4-Wheel Drive Switch
https://www.amazon.com/dp/B002H99MYM...iglink20919-20
ACDelco PT724 GM Original Equipment 2-Way Male Gray Multi-Purpose Pigtail
https://www.amazon.com/dp/B000C9MZIO...iglink20919-20
Shift linkage - novak makes a kit for the swap. I'm modifying a boostwerks 242 linkage to work
Then of course you just need to figure out what yokes to run. Also you'll have to trim a very small square out of the exhaust hanger to clear one of the bolts on the case.
As for being too low, I haven't hit the road with mine yet so I can't answer that and too low of gearing is rather subjective BUT if rock crawling is the goal here I really can't see anyone thinking that's the case.
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#8
Senior Member
thx for the great info, i do have a 242 in a 98 classic w/ at, so where did you find yours & what did it cost you ? if you dont mind me asking. ive seen some high as 1850, others at 1600 of course these are at used car part yards. at those prices i wont call them junk yards.
#9
Seasoned Member
Thread Starter
trails i run do have some rock crawl sections and i often wish i had a lower crawl speed, and w/ at trans it would be nice on the steep down hills maybe not have to ride the brakes. my current setup gives me a max low ratio of 34.1 w/ the 241 it will drop to 50.1 , second gear will change from 18.1 to 27.1 , lots of time offroad the 34.1 is too slow & the 18.1 is too fast. 27.1 might be the sweet spot ? w/ leaving me a extra low when needed.
#10
CF Veteran
Srb - what tire size and gear ratio are you running? If you have stock gears and big tires, a gear swap would be a better overall choice IMO.
#11
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#13
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Join Date: Jun 2011
Location: Louisville,KY
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Model: Cherokee
Another option look in to a dana 300,It can be twin sticked you can get 4 to 1 gear sets and they even make flip kits in case its the wrong side drop,And the flip kit will let you clock it how ever you want it.