Home made low pro roof rack
Hello, I figured Id share my roof rack I completed a couple weeks ago. I made my own rack 2 winters ago out of square stock, but it ended up being way too heavy and too bulky. I was proud of it at the time but I knew I could do better. I started his rack about 2 months ago and worked on it when I had a chance after work (my boss let me keep it in the shop and I used his welder).
Here is the old rack I made. I used JCR's gutter mounts to attach to my XJ: https://cimg3.ibsrv.net/gimg/www.che...4e953cadae.jpg https://cimg4.ibsrv.net/gimg/www.che...08957da5e4.jpg https://cimg5.ibsrv.net/gimg/www.che...fcb7c2eb94.jpg https://cimg6.ibsrv.net/gimg/www.che...b02fbb67e5.jpg https://cimg7.ibsrv.net/gimg/www.che...a74b81be2f.jpg https://cimg8.ibsrv.net/gimg/www.che...b08f87ff22.jpg |
As you can see that old rack is ok for some things, but I needed more of a low profile and less weight, plus I plan on getting a Roof Top Tent in the future so I needed it to work with that.
I decided on using 1 1/4 120 wall tube steel. My boss and I are friends with many of the local business owners and he hooked me up with a guy that bent my 90's while we unloaded a bit of firewood from his pickup. I thought that was a pretty good trade! I was so excited to get started on this new rack that I forgot to take more pics... so hopefully the ones I do have will make due. |
Heres where I started taking pics. This is after I welded all my 90's together. I used 1" tubing about 8 inches long where each section met, it fit perfectly inside my inch and quarter tubing and made it nice and sturdy.
https://cimg4.ibsrv.net/gimg/www.che...a3f5244cee.jpg https://cimg6.ibsrv.net/gimg/www.che...bc5e19e0eb.jpg https://cimg7.ibsrv.net/gimg/www.che...71f5c720f8.jpg |
I added 1" trailer gate mesh on the back section, I wanted it to be a little bit more "open" because I knew of I had a tire up there it'd be easier to clean off if the rack got too muddy. I finished the rest of the rack (front section) off with smaller diamond flat mesh which was smaller and also very smooth.
Here I was test fitting everything https://cimg7.ibsrv.net/gimg/www.che...7d107c54a4.jpg https://cimg8.ibsrv.net/gimg/www.che...c7d6c2eca1.jpg |
I ended up coating it with Rustoleum primer then adding a few coats of Dupli-Color Truck Bed Coating over that. Finished it off with my LED lights (and 2 halogens) and Im very pleased!
https://cimg9.ibsrv.net/gimg/www.che...465e698215.jpg https://cimg0.ibsrv.net/gimg/www.che...3dbfdd4fad.jpg https://cimg1.ibsrv.net/gimg/www.che...e678bd1c53.jpg |
Both racks look great! One day I'll tackle one. I like the Camel Trophy style myself, but I can see a lot of advantages of your new lo-pro one. Great job!
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Originally Posted by JeepTrick68
(Post 2992703)
Both racks look great! One day I'll tackle one. I like the Camel Trophy style myself, but I can see a lot of advantages of your new lo-pro one. Great job!
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so you used 1" round stock, correct? Were you able to find that locally or did you order it? Can I ask what your total cost was?
Looks great by the way! |
Originally Posted by jw13
(Post 2993067)
so you used 1" round stock, correct? Were you able to find that locally or did you order it? Can I ask what your total cost was?
Looks great by the way! I used 1.25" x .120 wall tubing round stock. I used 1" to connect the sections together, basically I had two "staple" shapes that were 1.25" joined to make a rectangle, where they joined I cut an 8" piece of 1 inch and slid it inside the 1.25" as a stiffener (4 inches to each section). Any of the flat stock you see is all .120 wall. I put those pieces in for future mounting points (tire, jack, etc.). I ordered my steel locally and had maybe $100 roughly in steel used, plus $40 for the JCR gutter mounts. Add welding wire and paint it was all built for less than $200. Overall dimensions were 48" wide x 72" long. |
nice work
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Love it
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some nice work there :)
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Thanks for the inspiration. I bought 48' of the square tubing like yours, but hadn't decided on a design. It was going to be more simple, but I like your first one so much, I'm going to go that route.
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Looks great! I'm going to be building a low pro roof rack as well at some point.
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Nice. JCR mounts probably cost more than everything else combined.
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