Fabrication & builders section. All fabrication posts go here.
XJ/MJ/ZJ/WJ Only projects go here. Questions belong in modified tech.

Crossmember/T-case Skid Build

Thread Tools
 
Search this Thread
 
Old Oct 2, 2017 | 02:14 PM
  #1  
cspud721's Avatar
Thread Starter
Newbie
 
Joined: Jan 2016
Posts: 25
Likes: 0
From: California
Year: 2001
Model: Cherokee
Engine: 4.0L I6
Default Crossmember/T-case Skid Build

One of the main areas on my jeep that felt vulnerable to me was the flimsy stock transmission crossmember as well as the lack of a transfer place skid to protect the exposed t-case. I could not find any aftermarket options that I really liked or that would really work with my setup. The way the full traction suspension brackets mount to the uni-rail didnt really allow for any aftermarket options.

That being said, I took off to the steelyard and grabbed about $30 in 3/16" sheet remnants and got to creating what I feel is a pretty solid setup (especially compared to stock!) My goal was to build a new member that was both more study than stock and would also allow for greater ground clearance.. all without spending hundreds on dollars

I did all this with pretty basic tools: 4.5" grinders, lincoln 130 welder, cordless drill/bits and some basic hand tools. All the bends were scored with the grinder on the backside then bent and stitch welded along the scored side. Had I had some larger tools or machinery I would have build this slightly different, but I worked with what I had and I think it came out pretty good. Love to hear comments/feedback what I could improve upon next time! (I already know my welding could use a little practice)
Attached Thumbnails Crossmember/T-case Skid Build-img_4505.jpg   Crossmember/T-case Skid Build-img_4513.jpg   Crossmember/T-case Skid Build-img_4514.jpg   Crossmember/T-case Skid Build-img_4516.jpg   Crossmember/T-case Skid Build-img_4520.jpg  

Crossmember/T-case Skid Build-img_4522.jpg   Crossmember/T-case Skid Build-img_4527.jpg   Crossmember/T-case Skid Build-img_4534.jpg   Crossmember/T-case Skid Build-img_4545.jpg   Crossmember/T-case Skid Build-img_4550.jpg  

Crossmember/T-case Skid Build-img_4577.jpg   Crossmember/T-case Skid Build-img_4586.jpg   Crossmember/T-case Skid Build-img_4595.jpg   Crossmember/T-case Skid Build-img_4598.jpg  
Reply
Old Oct 2, 2017 | 03:26 PM
  #2  
Rogue4x4's Avatar
::CF Administrator::
Premium Member
10 Year Member
Liked
Loved
Community Favorite
 
Joined: Feb 2011
Posts: 14,479
Likes: 805
From: Blunt, South Dakota
Year: 97
Model: Cherokee (XJ)
Engine: 4.6 stroker
Default

Nice!
Reply
Old Oct 2, 2017 | 03:35 PM
  #3  
Joshua White's Avatar
Seasoned Member
10 Year Member
Liked
 
Joined: Oct 2015
Posts: 484
Likes: 17
From: Dunedin FL
Year: 1997
Model: Cherokee (XJ)
Engine: 4.0
Default

What he said ^
Reply
Old Oct 5, 2017 | 12:29 PM
  #4  
unidentifiedbomb's Avatar
CF Veteran
 
Joined: May 2011
Posts: 6,098
Likes: 250
From: DE
Year: 1988
Model: Cherokee
Engine: I6 4.0
Default

Looks good. Reminds me of my Rusty's crossmember that's 1/4" thick but with no tcase coverage, going to get their skid plate for that.
Reply
Old Oct 5, 2017 | 04:12 PM
  #5  
Bugout4x4's Avatar
CF Veteran
 
Joined: May 2015
Posts: 4,481
Likes: 18
From: Arizona
Year: 97
Model: Cherokee
Engine: 4.0
Default

Beautiful work Sir. Look at that stack of dimes!
Reply
Old Oct 5, 2017 | 08:20 PM
  #6  
TrailerTrash's Avatar
CF Veteran
 
Joined: Jun 2017
Posts: 2,215
Likes: 635
From: Hangover, PA
Year: 1998
Model: Cherokee(XJ)
Engine: 4.0L
Thumbs up


oh yes
Reply
Old Oct 12, 2017 | 07:46 AM
  #7  
john deer green's Avatar
Senior Member
 
Joined: Apr 2011
Posts: 585
Likes: 3
From: west virginia
Year: 1989
Model: Cherokee
Engine: 4.0
Default

man that is some clean work
Reply
Old Oct 19, 2017 | 10:10 AM
  #8  
kickice24's Avatar
Senior Member
 
Joined: Jan 2012
Posts: 648
Likes: 1
From: Port Richey, FL
Model: Cherokee
Engine: 4.0
Default

Sexy! Good job man.
Reply
Old Oct 19, 2017 | 10:13 AM
  #9  
Biggsly's Avatar
Member
 
Joined: Oct 2017
Posts: 111
Likes: 0
From: OKC
Model: Cherokee(SJ)
Engine: 6 CYL HO
Default

That looks good.
Reply
Old Nov 20, 2017 | 07:44 AM
  #10  
bad_idea's Avatar
CF Veteran
5 Year Member
 
Joined: Apr 2016
Posts: 1,820
Likes: 60
From: Pasquotank, NC
Year: 1990
Model: Cherokee
Engine: 4.0
Default

Quality work. I was hoping to see an additional mount at the end of the transfer skid portion. I would be concerned about landing hard on the skid and ripping one of the mounting bolts out, lot of leverage on the bolts at the back end of the skid.
Reply
Old Nov 26, 2017 | 01:21 AM
  #11  
StuckBuck's Avatar
Seasoned Member
Premium Member
 
Joined: Mar 2015
Posts: 473
Likes: 8
From: Oregon
Year: 2000
Model: Cherokee (XJ)
Engine: 4.0 I6
Default

Nice work sir! Especially for garage fab with pretty basic tools!
Reply

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 



All times are GMT -5. The time now is 12:29 AM.