Project high mile Steel Blue 2001 XJ
11-04-2018, 06:56 PM
#16
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Year: 1999
Model: Cherokee
Engine: 4.0
Did a bit of body work on the rocker repair. Need to sand smooth, I'll get to that later this week:
Also, still waiting for some parts that have been on back order. They're supposed to be here this week. So I started on the suspension overhaul this weekend.
Removed the rear springs, glad I've got these out:
Can you believe this thing is a New England Jeep with >220k miles?
Oh - this won't be going back on....
It broke on the pass side inside the rear body bushing. Oh well, everyone removes them so no big deal.
Also, still waiting for some parts that have been on back order. They're supposed to be here this week. So I started on the suspension overhaul this weekend.
Removed the rear springs, glad I've got these out:
Can you believe this thing is a New England Jeep with >220k miles?
Oh - this won't be going back on....
It broke on the pass side inside the rear body bushing. Oh well, everyone removes them so no big deal.
11-04-2018, 11:28 PM
#18
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Year: 2000
Model: Cherokee (XJ)
Engine: 4.0L
Can you believe this thing is a New England Jeep with >220k miles?
Great progress, looking forward to more!
11-06-2018, 08:08 PM
#19
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Year: 1999
Model: Cherokee
Engine: 4.0
Last night I pressed in the new rubber bushings into the rear leaf springs.
I also got the rear shocks pulled out. One side came out OK, the other required some cutting.
Ordered some more parts today, supposed to be in later this week. Still waiting for some back ordered parts....
Tonight I worked on the body work / filler.
I also got the rear shocks pulled out. One side came out OK, the other required some cutting.
Ordered some more parts today, supposed to be in later this week. Still waiting for some back ordered parts....
Tonight I worked on the body work / filler.
11-08-2018, 07:57 PM
#20
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Year: 1999
Model: Cherokee
Engine: 4.0
Finally got the new rear leaf springs and shackles under the Jeep tonight. Both front leaf bolts fought me (had a very hard time getting them started).
I still need to tighten down all the suspension bolts and install new shocks and BPE's....
I still need to tighten down all the suspension bolts and install new shocks and BPE's....
11-11-2018, 07:43 PM
#21
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Year: 1999
Model: Cherokee
Engine: 4.0
The heavy duty work on the front suspension is largely done. Installed new upper and lower control arms as well as a set of 1.5" spacers.
The spacers are part of a kit that included the rear shackles.
Getting everything lined up on the front suspension was a PITA. Glad that is done!
Need to get a set of front sway bar bushings, the ones on the Jeep are pretty worn out.
Ordered a set of 235/75R15 tires last week, should be here later this week.
The spacers are part of a kit that included the rear shackles.
Getting everything lined up on the front suspension was a PITA. Glad that is done!
Need to get a set of front sway bar bushings, the ones on the Jeep are pretty worn out.
Ordered a set of 235/75R15 tires last week, should be here later this week.
11-18-2018, 06:54 PM
#23
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Year: 1999
Model: Cherokee
Engine: 4.0
Spent a bunch of time this weekend on the Jeep. Got it outside to clean up the garage.
Prep'd the rear bumper for repaint. There was a rotted spot on the pass side. Cut out the bad spot, welded in some new metal and a small amount of filler:
Put some time into the left rear quarter panel, still have one more piece of metal to form and attach:
Masked off all the spots that I wanted to shoot some new paint on:
And painted (2 stage urethane / bc/cc). First 2 coats seemed too dark, so I added a bit of silver to brighten up the color a bit.
Even painted the front bumper, had a few rust spots starting:
And the final product:
Prep'd the rear bumper for repaint. There was a rotted spot on the pass side. Cut out the bad spot, welded in some new metal and a small amount of filler:
Put some time into the left rear quarter panel, still have one more piece of metal to form and attach:
Masked off all the spots that I wanted to shoot some new paint on:
And painted (2 stage urethane / bc/cc). First 2 coats seemed too dark, so I added a bit of silver to brighten up the color a bit.
Even painted the front bumper, had a few rust spots starting:
And the final product:
Last edited by jturbo; 11-18-2018 at 06:59 PM.
11-19-2018, 07:10 PM
#25
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Year: 1999
Model: Cherokee
Engine: 4.0
Rear bumper covers, fugly / before:
Bumper black, better / after:
Back on the Jeep:
Garage shot:
Back end sits too high in my opinion, hopefully once I start driving the Jeep, it will settle a bit...
Bumper black, better / after:
Back on the Jeep:
Garage shot:
Back end sits too high in my opinion, hopefully once I start driving the Jeep, it will settle a bit...
11-20-2018, 08:00 AM
#27
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Year: 1999
Model: Cherokee
Engine: 4.0
I ordered Crown Automotive p/n 4886186AA Heavy Duty Leaf Springs and the Teraflex p/n 001371200 1.5 inch Budget Boost.
FWIW - I still need to add some "clearance" between the right rear shackle and the exhaust tail pipe (currently rubbing)....
FWIW - I still need to add some "clearance" between the right rear shackle and the exhaust tail pipe (currently rubbing)....
11-21-2018, 07:56 PM
#28
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Year: 1999
Model: Cherokee
Engine: 4.0
Pre-black Friday shopping at the local wrecking yard, I got this for the antenna:
The one on my 2001 XJ is broken, this one fits the bill.
I'll hit it with some black paint before I install it.
The one on my 2001 XJ is broken, this one fits the bill.
I'll hit it with some black paint before I install it.
11-25-2018, 05:23 PM
#29
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Year: 1999
Model: Cherokee
Engine: 4.0
New antenna trim plate vs the old one:
Moving along to the left side rear quarter panel, I made this patch panel mostly from 1 piece of metal:
I didn't fuss much with the welds because it's covered once the bumper covers are installed....
Primered, riveted, and sealed up:
Backed it outside while I cleaned up the garage this afternoon:
Moving along to the left side rear quarter panel, I made this patch panel mostly from 1 piece of metal:
I didn't fuss much with the welds because it's covered once the bumper covers are installed....
Primered, riveted, and sealed up:
Backed it outside while I cleaned up the garage this afternoon:
