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Project high mile Steel Blue 2001 XJ

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Old 10-07-2018, 06:28 PM
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Default Project high mile Steel Blue 2001 XJ

Last weekend I went and looked at this Steel Blue Pearl 2001 XJ Cherokee. I actually found it on Craigslist and his ad linked to CherokeeForums:
https://www.cherokeeforum.com/f70/20...-miles-246620/
So we made the deal and he was even nice enough to drop the Jeep off at my house yesterday. Waynerd is a stand up guy!

Moving along, here is the 2001 in my driveway with my (daughter's) 1999:
Project high mile Steel Blue 2001 XJ-egydyda.jpg
It's in really nice condition especially considering it has just a tad over 220k miles on the clock!

First order of business today was to clean up the engine with some Gunk and a pressure washer:
Project high mile Steel Blue 2001 XJ-ylq5wbl.jpg

Engine bay before:
Project high mile Steel Blue 2001 XJ-mss9esu.jpg
Project high mile Steel Blue 2001 XJ-pgifdjy.jpg
After:
Project high mile Steel Blue 2001 XJ-xaicvgm.jpg

Then moved it in the garage for a new VC gasket (Felpro):
Project high mile Steel Blue 2001 XJ-2xxpxl4.jpg

After that, hosed if off, dried it and snapped one last pic:
Project high mile Steel Blue 2001 XJ-om6ai2s.jpg

Needs some work to be road legal (ie pass Mass state inspection). I already ordered a new master cylinder and will be ordering new suspension bits over the coming days.

Old 10-08-2018, 07:58 AM
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Hahaha. I think several folks in your first build called it, that you got “the bug”, and would end up buying your own after your daughter got her license. Looking forward to following this build too.
Old 10-08-2018, 07:09 PM
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Originally Posted by TylerA23
Hahaha. I think several folks in your first build called it, that you got “the bug”, and would end up buying your own after your daughter got her license. Looking forward to following this build too.
Well, I wasn't specifically looking for another one, but I'm always looking through CL, eBay, etc. This one is in such nice condition for the mileage and I couldn't resist.

Today I ordered new HD rear leaf springs, bushings, front control arms, rear shackles, and front spring spacers. Going for an upcountry look.

Master cylinder should be here for the weekend so I can start working on the brakes.
Old 10-08-2018, 08:31 PM
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Yesss. Same year and color as me =] Subbing
Old 10-11-2018, 07:02 PM
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Originally Posted by ixanay_on-the_exjay
Yesss. Same year and color as me =] Subbing
I like what you've done to your XJ - very nice!

Got some packages this week including: New rear springs, front control arms, bushings, and master cylinder. Wrench turning starts this weekend!

Old 10-11-2018, 10:52 PM
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Originally Posted by jturbo
I like what you've done to your XJ - very nice!

Got some packages this week including: New rear springs, front control arms, bushings, and master cylinder. Wrench turning starts this weekend!
I'm looking forward to seeing the upcountry lift installed! I'm going for the same thing (but have to get a shop to install it for me). Should look great on your project!
Old 10-22-2018, 09:24 PM
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Ok, so I finally got some vehicles moved around so I could get the 2001 XJ into the garage. First off, I got the brakes squared away. I got the new master cylinder bench bled and then installed, followed by bleeding the brakes at all 4 corners to ensure fresh fluid is throughout the system. Brakes feel nice and solid:
Project high mile Steel Blue 2001 XJ-3ctmrxr.jpg

Next up is rot repair. The pass side has some cancer. Here is the before pic (yes, I knew what I was getting into when I bought it, no big deal):
Project high mile Steel Blue 2001 XJ-wnhqel8.jpg

So I removed the fender flare and bumper end cover to get a full look at what I'm up against:
Project high mile Steel Blue 2001 XJ-qrysc5l.jpg
Project high mile Steel Blue 2001 XJ-min8yke.jpg

And what's left from these areas, LOL:
Project high mile Steel Blue 2001 XJ-4zb2xan.jpg

So I'll begin metal work later this week and weekend.

Last edited by jturbo; 10-22-2018 at 09:35 PM. Reason: added more info....
Old 10-23-2018, 08:26 AM
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Glad to see someone put care back into their Jeep! Good work so far.

On the rocker, poke around to see if it's weak towards the front. If you're lucky, maybe what you see is the worst of it. While it's opened up, stick a vacuum hose in there and suck out any debris that might be up by the front. When you're done, get some waste oil in the rockers. Same with the rear quarters.

My wife's last Jeep we took up to 300k mi ...maybe even more (odometer stopped working. It finally rusted apart pretty much. So these jeeps can keep right on plugging along if you keep them up.
Old 10-23-2018, 08:20 PM
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Originally Posted by Jeepwalker
Glad to see someone put care back into their Jeep! Good work so far.

On the rocker, poke around to see if it's weak towards the front. If you're lucky, maybe what you see is the worst of it. While it's opened up, stick a vacuum hose in there and suck out any debris that might be up by the front. When you're done, get some waste oil in the rockers. Same with the rear quarters.

My wife's last Jeep we took up to 300k mi ...maybe even more (odometer stopped working. It finally rusted apart pretty much. So these jeeps can keep right on plugging along if you keep them up.
Thanks - I cut the rocker open tonight and went back until I found solid metal. These rockers always rust from the inside out....
Old 10-26-2018, 07:09 AM
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Cancer surgery commences:
Project high mile Steel Blue 2001 XJ-vaczbjo.jpg
Project high mile Steel Blue 2001 XJ-bkdnyvz.jpg
And how cool is the previous owner, he had a parts XJ that he chopped up to make my repairs easier:
Project high mile Steel Blue 2001 XJ-ls1qjyi.jpg
Old 10-27-2018, 02:32 PM
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Ahh a fellow western mass human, awesome. Subbed as I have a 2k that needs some rocker love and i need as much help as i can get...lol

Last edited by 2KMAXJ; 10-27-2018 at 04:19 PM.
Old 10-27-2018, 05:39 PM
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Originally Posted by 2KMAXJ
Ahh a fellow western mass human, awesome. Subbed as I have a 2k that needs some rocker love and i need as much help as i can get...lol
Welcome to my thread - maybe we can meet up sometime in the future.
Old 10-27-2018, 05:44 PM
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Good a good bit done today. First off, cleaned out the rocker panel as best as I could and coated the inside areas with POR-15:
Project high mile Steel Blue 2001 XJ-l4qamsd.jpg

Then started fitting new metal in the door jamb area:
Project high mile Steel Blue 2001 XJ-cptoiku.jpg

No in-progress pics, but here is where I left off for today:
Project high mile Steel Blue 2001 XJ-xiku7vl.jpg

I still need to burn in the red piece tomorrow:
Project high mile Steel Blue 2001 XJ-parhqym.jpg

And I prepared this area for metal work:
Project high mile Steel Blue 2001 XJ-nioyghn.jpg
Old 10-28-2018, 01:02 AM
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Originally Posted by jturbo
Welcome to my thread - maybe we can meet up sometime in the future.
Sounds like a plan. great job so far!
Old 10-30-2018, 08:34 PM
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Form follow function on the lower rear quarter panel. A combination of welding and steel rivets do the trick:
Project high mile Steel Blue 2001 XJ-dr5tden.jpg

And I also got the section behind the rear door burned in tonight. I'll be the first to admit that I'm a better grinder than I am a welder....
Project high mile Steel Blue 2001 XJ-8wb6ey0.jpg


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