Jeep Cherokee Forum

Jeep Cherokee Forum (https://www.cherokeeforum.com/)
-   Jeep Builds (https://www.cherokeeforum.com/f46/)
-   -   Project Full Bolt-on Cherokar *Loads of pics* (https://www.cherokeeforum.com/f46/project-full-bolt-cherokar-loads-pics-141439/)

Boost Happy 07-08-2012 11:56 AM

How to flex for dummies: Project 97 XJ
 
49 Attachment(s)
Well figured it's time to start a build thread on my station wagon.

So a year ago now I picked up this stock 200k mile 97 Cherokee Sport
Attachment 367410

& to fix running rough issue I picked up this new cylinder head :D
Attachment 367411

Swap out wheels for steel TJ's & flipped tire. Shoe Creek get together
Attachment 367412

The very next day after the shoe Creek run I got my Fat Bobs garage 2in budget boost in (2in coil spacer with 2.5in short aal)
stock
Attachment 367413
2in boost
Attachment 367414
Attachment 367415

Later that week I picked up some Ecco wheels from Tural(becoming a wheel whore)
Attachment 367416

Then picked up BFG All-Terran's
Attachment 367417
Attachment 367418
Attachment 367419
Attachment 367420
Attachment 367421

And then about 3 months later I wanted more, so I picked up V8 ZJ coils, & 1.5-2in lift shackle. Also picked up New front YJ shocks & new rear F150 shocks
Attachment 367422

Testing out some 31's for a week
Attachment 367423
Attachment 367424

Flexing on new setup
Attachment 367425
Attachment 367426
Attachment 367427

Had a bit a Vibration issue since the 2in lift. So it got was with more lift. Picked up a SYE on the way & me & Tural got to installing.

Decided to got with 30x9.50 Hankook R03 MT's
Attachment 367428
Attachment 367429

At this point I'm noticing negative effect from the ****ty dreaded XJ shackle angle issue limiting rear flex completly. So I decided to purchase shackle relocation kit
Attachment 367430

I noticed on my drive main leaf spring it was worn dangerously bad, had about about a .050 groove worn into it from the lower leaf.

My Next step was to pick up a nice set of low mileage(60k) XJ leaves from Duval & rebuild those using Iron rock offroad 2.5in Add A Leaf.
As you can see pictured I flip the last over load leaf. This aids in a bit softer ride & allows better flex while still maintaining the over leaf intended job of preventing axle wrap & excessive sagging during overloaded cabin weight/towing
Attachment 367431

With this new shackle setup & leaf setup, it ended up with a rake stance, nearly 1in taller in rear. So I went with some new Iron Rock Offroad coils.
Attachment 367432

Current stance
Attachment 367433

I needed a better cb antenna as the one I had was prone to being knock off by trees. So I picked up a 4' Firestik I got to work on a homemade mount
Attachment 367434
Attachment 367435

Next step was going for a wider stance.. I needed wheels. A trip to PnS proved promising. Found some Wagon wheels with a 3.5in backspacing in a 00 XJ
Attachment 367436

And I got to work on the new wheels, I wanted a desert tan look so I had the sand blasted then grabed some satin khaki paint
Attachment 367437
Attachment 367438
Attachment 367439
Attachment 367440

Picked up a ZJ pitman arm(1in drop) & 00 4.0 Intake from PnS
Attachment 367441
Attachment 367442

Intake swap
Attachment 367443
Attachment 367444
Attachment 367445


Picked up a D30 Detroit TruTrac & set of new 4.56 gears
Attachment 367446
Attachment 367447
Attachment 367448

Got the front gears installed finally
Attachment 367449

Picked up a new item. NP242 t-case, I plan to install this, so I can build me 231 doubler
Attachment 367450
Attachment 367451

My Headlights SUCK, and a wanted some driving lights. Well I had a spare 5000k digital HID kit laying around, so I picked a set of Blazer BAJA driving lights from Advance and modified them to work with the HIDs.
Also Figured while I was at it, I would do some bumper trimming when I install my lights.
Attachment 367452
Attachment 367453
Attachment 367454

Needed some front recovery points, and I really didnt like the hooks that hang below the bumper, So With the help of a friend we made d-ring recovery brackets to go through the front bumber.
Attachment 367455
rubberized undercoated them
Attachment 367456
Attachment 367457
Attachment 367458

Gee oh Dee 07-08-2012 12:00 PM

Looks great! Very nice work!

Boost Happy 07-08-2012 12:06 PM

29 Attachment(s)
Still On stock short arm I wanted a better ride both on and off road, and better front articulation, I called up Ironrock and ordered the critical path longarm, and some Daystar Bump stops
Attachment 367379
Attachment 367380

I also Purchased a set of JCR S2 sliders and I sprayed them with Duplicolor BedArmor
Attachment 367381

When to the local pick and save and picked on a ZJ t-case skid and V8 Tie Rod
Attachment 367382
Attachment 367383
Attachment 367384
Attachment 367385

Also installed a ZJ transmission cooler
Attachment 367386

With the new long arm, The Jeep could use longer brake lines and shocks.
So I picked up some shock extenders till I order my 8000's
Attachment 367387
And Bought some GM 1500 brake lines
Attachment 367388

Discovered my 97 has the old style door hinges, I did the doorless mod with some 98 ZJ connectors
Attachment 367389
Attachment 367390

With my new mods, i figured it was time for new bigger tires, so I sold the hankooks and bought some 32x11.50 Sigma Mud Claws
Attachment 367391
Attachment 367392

To keep my new tires from eating my fenders and flares, with the help of the Daystar bump stops I decided to do a fair amount of trimming.
Attachment 367393
Attachment 367394
Attachment 367395

My stock exhaust manifold was cracked & the leak was annoying, so I bought a header. :)
Attachment 367396

A couple poser pics :stuart:
Attachment 367397
Attachment 367398

After a Trail run I realized my stock trackbar was binding when flexed, so I bought a IRO Double sheer to install
Attachment 367399

On the trail, I ended up breaking my Firestik internally.. Sux, So I bought a 4' Wilson Flex to replace it. So far I like it much more than the firestik, this thing is crazy flexible.
Attachment 367400

Also upgraded from my old Maxton CB, to a Cobra 29LX radio
Attachment 367401
Attachment 367402

Realize Id rather have all 4 wheels spining instead of just 3 so I bought a rear Spartan locker
Attachment 367403

Due to the run of extermly hot *** 100degree days. I decided to do so keep cool mods.
Starting with hood vents.
Attachment 367404
Attachment 367405
Attachment 367406

And Picked up a few other items to install this coming week from the pick n save
Taurus 3.8 Cooling fan, 136amp V8 alternator, and 93 ZJ door harnesses for my doorless mod(these are nicer than 96+ zj harness)
Attachment 367407

Boost Happy 07-08-2012 01:25 PM

Some trail pics
Some at my buddies property
http://sphotos.xx.fbcdn.net/hphotos-...97409358_n.jpg
http://sphotos.xx.fbcdn.net/hphotos-...64482487_n.jpg
http://sphotos.xx.fbcdn.net/hphotos-...85258426_n.jpg
http://sphotos.xx.fbcdn.net/hphotos-...16695006_n.jpg
http://sphotos.xx.fbcdn.net/hphotos-...31802372_n.jpg
http://sphotos.xx.fbcdn.net/hphotos-...61089467_n.jpg
http://sphotos.xx.fbcdn.net/hphotos-...26806203_n.jpg
http://sphotos.xx.fbcdn.net/hphotos-...52072746_n.jpg
http://sphotos.xx.fbcdn.net/hphotos-...99157139_n.jpg

Here are pictures from Wheelin 4 Hope at Oakridge this year
http://sphotos.xx.fbcdn.net/hphotos-...22375733_n.jpg
http://sphotos.xx.fbcdn.net/hphotos-...52568044_n.jpg
http://sphotos.xx.fbcdn.net/hphotos-...08596570_n.jpg
http://sphotos.xx.fbcdn.net/hphotos-...93377436_n.jpg
http://sphotos.xx.fbcdn.net/hphotos-...87568494_n.jpg
http://sphotos.xx.fbcdn.net/hphotos-...84428636_n.jpg
http://i43.photobucket.com/albums/e4...2_161030-1.jpg

zodiac 07-08-2012 01:40 PM

Nice looking rig!

A buddy at work saw that last super flexy pic and thought it was a fail pic, had to explain how flex like that is pure win.

mtbfreak612 07-08-2012 02:06 PM

man that thing flexes, been debating doing my wheels desert khaki when i get them, seeing yours i think im going to

JeepPockets 07-08-2012 02:23 PM

Sweet

XJ98sport 07-08-2012 03:36 PM

great work!

djcallao 07-08-2012 05:16 PM

Nice job man. Really love the build.

Jeepxj1234 07-08-2012 05:24 PM

Dang man I wish I had your kind of funding hahah but nice jeep .

Boost Happy 07-08-2012 05:57 PM


Originally Posted by Jeepxj1234 (Post 1881661)
Dang man I wish I had your kind of funding hahah but nice jeep .

Actually I really don't have a "good" funding. I spend alot of time doing homebrew stuff, doing junkyard mods, and penny pinching for the rest of the stuff pricey stuff like gears, locker, longarm. Been building this up since January 2011, so I had time to save for part & tax return helped lol

I do have great people who have help me out, A good friend gave me the D30 Detroit TruTrac just to call it even on a $100 he owed me. Which IMO was mighty nice of him lol. My sliders my fiance got me those for my birthday. My SlipYoke eliminator, Tural hooked me up with that.

Thank you all for the comments :)

Jeepxj1234 07-08-2012 08:33 PM


Originally Posted by Boost Happy

Actually I really don't have a "good" funding. I spend alot of time doing homebrew stuff, doing junkyard mods, and penny pinching for the rest of the stuff pricey stuff like gears, locker, longarm. Been building this up since January 2011, so I had time to save for part & tax return helped lol

I do have great people who have help me out, A good friend gave me the D30 Detroit TruTrac just to call it even on a $100 he owed me. Which IMO was mighty nice of him lol. My sliders my fiance got me those for my birthday. My SlipYoke eliminator, Tural hooked me up with that.

Thank you all for the comments :)

Lol I'm just on my iPod and scrolled through the pictures and it's like you go through 4 different lift set ups and 3 sets of tires and long arms and gears and I was like woah haha but I guess I was wrong. I'm currently doing the same thing. Putting together lift kits from Craigslist and stuff.

Boost Happy 07-15-2012 04:05 PM

7 Attachment(s)
Did a few other odd and ends this week.

I Modified a PT Cruiser shift knob to the shifter, I love it, feels like my hurst in my mustang.
Attachment 366736

Made a cowl air intake. Helps with power loss from heat soak.
Attachment 366737

I bought this pretty cool kit from my work for $30(employee cost)
Attachment 366738
Attachment 366739
Attachment 366740
Attachment 366741

Picked up 2 sets of Volvo 2 speed fan relays(one for XJ, one for WJ)
Attachment 366742

I also installed my 130amp alternator.. It pegged out my 100amp meter at work :)

mcguyver_xj 07-15-2012 05:08 PM

jeep looks great man love the way it looks and great job on your suspension setup it flexes real nice

Boost Happy 07-16-2012 07:08 AM


Originally Posted by mcguyver_xj (Post 1895694)
jeep looks great man love the way it looks and great job on your suspension setup it flexes real nice

Thanks


All times are GMT -5. The time now is 09:43 PM.


© 2024 MH Sub I, LLC dba Internet Brands