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my build 99 xj

Old 02-13-2013, 05:36 PM
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Originally Posted by hickatron
Made no progress today broke one upper rear shock bolt off, I'm going to have to drill and retap it out tomorrow. I also managed to pull some threads out of the right front spring hanger bolt that is welded on the frame, had to order a tap for that no one in town had one. I have not trimmed yet and as far as tire clearance goes I can't say yet till I get the back bolted together and get it sitting on the ground
Don't drill and tap the shock nut, just punch it out and put in a new bolt, it's easier and much stronger than drilling and tapping.
Old 02-13-2013, 06:08 PM
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How do I get a nut on the top side
Old 02-13-2013, 06:13 PM
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Originally Posted by hickatron
How do I get a nut on the top side
You put a bolt on the top side. There is a really good vid on I on you tube, and I think there is a write up on this sight.

Basically you just punch out the broken bolts, get some new bolts nuts washers ect... And some steel tie wire. Wrap the tie wire around the threads if the bolt, with a flat washer and a lock washer on it and fish the wire thru the bolt hole from the wide hole next to where the shock mounts, then use a nut and washer on the bottom. I did all 4 of mine this way, and they are easy to in bolt and put back. I'll find a write up or some pics.

You can see the hole you put the bolt in thru in the top of the first pic I posted, this is super simple and much easier and stronger than drilling and tapping an old rusty nut.
Attached Thumbnails my build 99 xj-image-229350773.jpg   my build 99 xj-image-4126959622.jpg   my build 99 xj-image-2832989520.jpg  
Old 02-14-2013, 08:12 PM
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Done finaly
Attached Thumbnails my build 99 xj-image-200900701.jpg  
Old 02-14-2013, 09:24 PM
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Originally Posted by hickatron
Done finaly
Looks good! Looks bigger than 4.5", but it'll settle.
Old 02-15-2013, 11:58 AM
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Almost there jeep is getting the front end lined up today can't wait to have it back
Old 02-15-2013, 12:45 PM
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hell ya post some more pics on the stance when you get it back
Old 02-15-2013, 12:48 PM
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Originally Posted by ExTrEmExJ99
hell ya post some more pics on the stance when you get it back
X2 and cut them fenders
Old 02-18-2013, 11:06 AM
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Gona change things up a bit, I just ordered the Hyme joint end drop track bar and a drop pitman arm. The tierod end adjustable bar that came with the kit is junk. After recouping some funds over the next few weeks ill be switching to a knuckle under 1ton crossover steering setup. If I still have death wobble after this I will blow the jeep up
Old 02-18-2013, 11:12 AM
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Here are some more stance pics
Attached Thumbnails my build 99 xj-image-2272041193.jpg   my build 99 xj-image-3091522190.jpg   my build 99 xj-image-2354333558.jpg  
Old 02-18-2013, 01:41 PM
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Cut the front fenders today no more rubbing at full lock
Attached Thumbnails my build 99 xj-image-444302804.jpg   my build 99 xj-image-1157026811.jpg   my build 99 xj-image-2503593108.jpg  
Old 02-18-2013, 01:59 PM
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Looks real good!
Old 02-21-2013, 08:59 PM
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Got the new pitman and track bar on today
Attached Thumbnails my build 99 xj-image-3923573170.jpg   my build 99 xj-image-4065047366.jpg  
Old 02-21-2013, 09:19 PM
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Very clean rig! Good luck with the rest of the build
Old 02-21-2013, 09:50 PM
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Our Jeeps are almost identical lmfao.

my build 99 xj-forumrunner_20130221_214835.jpg



my build 99 xj-forumrunner_20130221_214850.jpg

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