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-   -   b16gsr build thread 2000 XJ 4 door SE expedition rig (https://www.cherokeeforum.com/f46/b16gsr-build-thread-2000-xj-4-door-se-expedition-rig-248883/)

b16gsr 02-11-2019 09:15 AM


Originally Posted by cbs_24 (Post 3540979)
Looks good sir. Big fan of both of your builds.

Thank you kindly. Ready to wrap this one up, just been really busy with work and travel.

b16gsr 03-07-2019 07:53 AM

So after a short hiatus due to work, work travel and being busy I was finally able to bust some tail on this thing and get a ton done.

First thing to address was the paint and the flares, and the overspray on the paint from whomever decided to try and paint the flares on the Jeep.

Before, they look good from a distance but they were nasty.

http://i181.photobucket.com/albums/x...psl1v5tgdi.jpg

http://i181.photobucket.com/albums/x...pslhtmyi3l.jpg

Stripped
http://i181.photobucket.com/albums/x...ps2ivpoj0c.jpg

http://i181.photobucket.com/albums/x...psvrwyrysx.jpg

This is how they really looked
http://i181.photobucket.com/albums/x...ps5mxc0bwb.jpg

Setting up my paint booth
http://i181.photobucket.com/albums/x...ps6h3jpxsd.jpg

http://i181.photobucket.com/albums/x...psaticpfbx.jpg

Prepped and ready for paint
http://i181.photobucket.com/albums/x...psaticpfbx.jpg

First coat
http://i181.photobucket.com/albums/x...ps8sby89lk.jpg

http://i181.photobucket.com/albums/x...pswr8aqbru.jpg

All done
http://i181.photobucket.com/albums/x...ps1jihm2vs.jpg

http://i181.photobucket.com/albums/x...psc09lvwjq.jpg

http://i181.photobucket.com/albums/x...psmkmabyti.jpg

b16gsr 03-07-2019 11:05 AM

Now onto the paint. I decided after reading pdqgp post about his experience with the new Lake Country wool pad on the Flex, as well as the Mothers CMX I had to try.

https://i181.photobucket.com/albums/...psbzwgxv8z.jpg

The results are quite great, I couldn't be happier. Left is after/Right is before.
http://i181.photobucket.com/albums/x...pshahbteic.jpg

http://i181.photobucket.com/albums/x...psp7khyxgl.jpg

Just remember this shot of the hood.

http://i181.photobucket.com/albums/x...pseodcchxn.jpg

Tailgate all finished up.

http://i181.photobucket.com/albums/x...psnu3m1qvo.jpg

All polished.
http://i181.photobucket.com/albums/x...pszfqq1dhx.jpg

Now onto the real treat. I have used OPT products for years, but this revolutionary product has blown my mind.
http://i181.photobucket.com/albums/x...pswvuyzfgc.jpg

Hood was rough, this is 50% coated on the right.
http://i181.photobucket.com/albums/x...psznwmi8ve.jpg

Roof is really rough. Not too glossy, lots of failure in the clear and checking. Before.
http://i181.photobucket.com/albums/x...psfm7mc5co.jpg

http://i181.photobucket.com/albums/x...pswzannh2u.jpg

Roof after.
http://i181.photobucket.com/albums/x...pspi3nlhbr.jpg

http://i181.photobucket.com/albums/x...psm496a8i3.jpg

Hood after.
http://i181.photobucket.com/albums/x...ps5bdgv6tz.jpg

Back on all fours for the first time since I bought it. I still have yet to drive it.

http://i181.photobucket.com/albums/x...psahgmjosc.jpg

I replaced the bumper caps with aftermarket that fit surprisingly well. I am waiting on the bumper to get coated and done, and then onto the interior.
http://i181.photobucket.com/albums/x...psdtjpevof.jpg

http://i181.photobucket.com/albums/x...psupqc2re4.jpg

http://i181.photobucket.com/albums/x...pshs0dinf9.jpg

http://i181.photobucket.com/albums/x...psqvetysnd.jpg

b16gsr 03-09-2019 06:10 PM

Finished up the painting projects last night. Painted the grille and headlamp bezels, as well as the wiper arms.

Prepping
https://i181.photobucket.com/albums/...psnuqgouod.jpg

http://i181.photobucket.com/albums/x...pssxbgwuhr.jpg

http://i181.photobucket.com/albums/x...psdflv4apr.jpg

Laying on some color
http://i181.photobucket.com/albums/x...psho9iqe6j.jpg

http://i181.photobucket.com/albums/x...psyaohmnci.jpg

http://i181.photobucket.com/albums/x...psotyltwx4.jpg

Now onto finishing the paint and ceramic coating. From what it was to what it is now, I am very pleased.
Look at the blue.
http://i181.photobucket.com/albums/x...psqkzezdrj.jpg

http://i181.photobucket.com/albums/x...psavw9xefx.jpg

http://i181.photobucket.com/albums/x...psxzyl73n1.jpg

All done
http://i181.photobucket.com/albums/x...psffnnh93g.jpg

http://i181.photobucket.com/albums/x...psw0bbmexe.jpg

http://i181.photobucket.com/albums/x...psr41tqjqa.jpg

Grille and wipers installed
http://i181.photobucket.com/albums/x...psvjha6yaj.jpg

http://i181.photobucket.com/albums/x...psmmt30sxo.jpg

Very slick now
http://i181.photobucket.com/albums/x...pswxdqgqbf.jpg

https://i181.photobucket.com/albums/...psiedks6oy.jpg

Time to move onto the interior and then get the bumper all finished up and start driving it.

Joshua White 03-09-2019 06:58 PM

My god it was clean before you got a hold of it...now it's just beautiful :-O

b16gsr 03-10-2019 10:09 AM


Originally Posted by Joshua White (Post 3545675)
My god it was clean before you got a hold of it...now it's just beautiful :-O

Oh it was ok, the paint was really rough, I am very happy the way it sits now.

cbs_24 03-10-2019 05:18 PM

I wish you would give my red chili pepper XJ that treatment. Alaska is tough on the paint.

b16gsr 03-10-2019 06:45 PM


Originally Posted by cbs_24 (Post 3545789)
I wish you would give my red chili pepper XJ that treatment. Alaska is tough on the paint.

I can't even imagine. The southeast sun and sitting outdoors all the time didn't help this one at all.

b16gsr 03-19-2019 01:47 PM

Found a little more time to plug away at this thing. I am getting excited to get it all back together and start driving it.

First up, replace the sagging headliner.

https://i181.photobucket.com/albums/...sqigrqfnw.jpeg

http://i181.photobucket.com/albums/x...smfmpelqn.jpeg

This gal is a keeper, she took to this awful job like a champ
http://i181.photobucket.com/albums/x...stterbm7q.jpeg

All finished up
http://i181.photobucket.com/albums/x...sg9exhvvn.jpeg

Since this will be used as a Expedition rig, I decided to add some light to the cargo area.
http://i181.photobucket.com/albums/x...smwc4jlf3.jpeg

http://i181.photobucket.com/albums/x...sxtfraazw.jpeg

http://i181.photobucket.com/albums/x...stexanz2y.jpeg

Added my Trail Rated badges as well, I think they are a good OEM touch.
http://i181.photobucket.com/albums/x...s2zr5xfup.jpeg

http://i181.photobucket.com/albums/x...sugxwfcby.jpeg

And throwing it back to its Heritage, I had the logos that were on it redone. This covers up some of the damage to the clear coat they caused when removing. I may have the door pieces redone, as they are a little bigger than I expected.
http://i181.photobucket.com/albums/x...s0vnbwixv.jpeg

http://i181.photobucket.com/albums/x...swewibxax.jpeg

http://i181.photobucket.com/albums/x...sleqvqlaj.jpeg

http://i181.photobucket.com/albums/x...sjgbogigc.jpeg

thetastelingers 03-20-2019 10:18 AM

Nice touch on the seal.
That rear light an LED? looks like it fits well.
Good job on the headliner!

Battle 03-20-2019 12:18 PM

As a Tennessean, that sticker warms my heart!

The rig is looking legit too! I really dig the 15" "Moabs" - they look perfect. Not gaudy but not so functional they're boring.

How close are you to hitting the road in this thing?

b16gsr 03-20-2019 01:15 PM


Originally Posted by thetastelingers (Post 3547518)
Nice touch on the seal.
That rear light an LED? looks like it fits well.
Good job on the headliner!

Thank you, thought the seal was a nice touch. It is an LED bar, it fits really great. Thank you, need to get the visors done next.

Powder coater called yesterday evening and he got the bumper all done. Couple quick pics, hope to throw it on in the next few days.

https://i181.photobucket.com/albums/...sqpjoica1.jpeg

The finish is really nice.

http://i181.photobucket.com/albums/x...sn7nh6pgp.jpeg

Red1992XJ 03-21-2019 10:36 AM

Holy cow, that paint really pops! I need to do that to my Mercury. Luckily my xj was garage kept before I got it so the paint is still pretty good. Fantastic job overall on this Jeep. It's neat and tasteful and looks almost like it could have come from the factory that way.

b16gsr 03-25-2019 01:15 PM


Originally Posted by Red1992XJ (Post 3547705)
Holy cow, that paint really pops! I need to do that to my Mercury. Luckily my xj was garage kept before I got it so the paint is still pretty good. Fantastic job overall on this Jeep. It's neat and tasteful and looks almost like it could have come from the factory that way.

Thank you. I am really pleased with the outcome. I made the most of it for sure. Thank you for the compliments, I was going for that OEM plus look.

b16gsr 03-27-2019 07:51 AM

Just about to the finish line. Had a nice day and a couple extra hands and was able to get the bumper and the winch installed. My punch list is getting smaller.

Tie in brackets that I had my fab guy make
https://i181.photobucket.com/albums/...smhcfu7p3.jpeg

Test fit
http://i181.photobucket.com/albums/x...st1hc6p0v.jpeg

All done
http://i181.photobucket.com/albums/x...scojxxlrk.jpeg

http://i181.photobucket.com/albums/x...sn0dkzmft.jpeg

http://i181.photobucket.com/albums/x...sqe0lqz0j.jpeg

http://i181.photobucket.com/albums/x...sskptvmk3.jpeg

http://i181.photobucket.com/albums/x...syqwsrc2x.jpeg

Sisters
http://i181.photobucket.com/albums/x...sjnpdywnj.jpeg


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