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Another DD XJ Build

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Old 07-29-2018, 09:18 PM
  #76  
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Now that street car takeover is over I finally got back to jeeping. Now just seam sealer and bed lining away from actually being done with the driver's side.

Another DD XJ Build-rygsbcl.jpg
Old 07-29-2018, 09:52 PM
  #77  
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honestly one of my favorite builds
Old 07-30-2018, 08:52 AM
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Looks like it's going really well! Hope you're taking a minute to appreciate your hard work, you've been non-stop! Cheers
Old 07-31-2018, 11:42 AM
  #79  
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Looks very familiar! Awesome work.
Old 07-31-2018, 12:11 PM
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I'll appreciate it a lot more once it is finished. It should look familiar, yours is one of several builds I looked at for inspiration for how to pull this off.

Lunch time update. Got the top side of the floor pan seam sealed and greeted the UPS guy who brought the next piece.

Another DD XJ Build-h5kppvu.jpg

Another DD XJ Build-rku9ft1.jpg

I'll get back out there after work and seam seal the underside and then move on to the passenger side.
Old 07-31-2018, 03:40 PM
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Post work, pre-dinner update.

Another DD XJ Build-chpwwfj.jpg

I'm officially swearing off rusty vehicles from this point on. That panel is going to be a pita to make.
Old 07-31-2018, 06:15 PM
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Going to be like the smaller version of mine lol 33x10.50 KM2s here.
Old 08-01-2018, 07:35 AM
  #83  
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I considered going up to 33s, but since I'm not regearing anytime soon, I've already setup the bump stops for 31s and the fact that these were $300 cheaper I decided to stick with the plan.

Aside from being an unholy mess the driver's side seam sealing is finished.

Another DD XJ Build-l6fmoc6.jpg

Another DD XJ Build-dlcvw3w.jpg

Then I got most of the passenger side cut away, and whipped up some templates for the sections I have to replace.

Another DD XJ Build-tmccm7n.jpg

Frame rail is also stripped and ready for stiffening. I opted to use the blow torch and scraper method for getting the undercoat off and it did a great job. Not sure if it is any faster than just going at it with a grinder, but it is a heck of a lot less messy.
Old 08-01-2018, 08:44 AM
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Originally Posted by indianaXJones
Now that street car takeover is over I finally got back to jeeping. Now just seam sealer and bed lining away from actually being done with the driver's side.

I can't tell... Did you do anything to the bracing for the rocker to keep them from holding water?
Old 08-01-2018, 08:48 AM
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Originally Posted by AndyEBR
I can't tell... Did you do anything to the bracing for the rocker to keep them from holding water?
I cut slots at the lowest point where it meets the frame rail.
Old 08-01-2018, 11:19 AM
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Yup, easy way to let everything drain.
Old 08-01-2018, 05:18 PM
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For reference.

Another DD XJ Build-seeohxn.jpg
Old 08-05-2018, 10:15 PM
  #88  
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On tonight's episode of "I'm spending too much time on this project", I install the last of the frame rail stiffeners and put finishing touches on the side pan patch panle before once again running out of wire for the welder.

Another DD XJ Build-4bztp9p.jpg

Another DD XJ Build-bh2jwzt.jpg

I also have 3 of likely 5 of the panels that will be used to fix the behind the door, under the flare bit if the passenger rear made and ready to get burned in after I finish the 2x6.

Last edited by indianaXJones; 08-05-2018 at 10:21 PM.
Old 08-06-2018, 08:09 PM
  #89  
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Well, this followed me home today.

Another DD XJ Build-jcsvrom.jpg
Old 08-07-2018, 06:29 AM
  #90  
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Surprised you can even stand up straight after all that work hunched over underneath let alone lug that rack aroun lol. Looks sweet tho, Craigslist find? I'd like to get me one of them but I need to stop breaking stuff first.


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