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Another DD XJ Build

Old 07-12-2018, 10:25 PM
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Test fit was a great success.

Another DD XJ Build-i0zhcre.jpg

Another DD XJ Build-lsc0itl.jpg

Another DD XJ Build-8uymqqq.jpg

Not to fear Bomberman, I've been through your thread start to finish (as with basically every build thread in the first 5 pages of that sub). After doing a test feel for myself I agree with your strategy. Had I gone with 1.5" angle I might be more inclined to point it out, but since I got 1" I think that pointing in will work better. I may or may not also add some flat bar to further the in the angle and 2x6.
Old 07-12-2018, 10:55 PM
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A side rail is very nice. I use it often and am happy I have it vs not, it's a good step and can support the jeep by them. I used DOM tubing on mine. I think we cut mine at 64"s if I recall correctly.
Old 07-12-2018, 11:43 PM
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As much as I would love to add some rails to these rockers it isn't in the cards at the moment.
Old 07-13-2018, 08:40 AM
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I realized I never did get pictures of how the angle iron was welded to mine. Here's my buddy's build page with good pictures of the angle iron and how we did ours. Also he has a nice build too https://www.cherokeeforum.com/f46/ad...228086/index3/
Old 07-14-2018, 11:32 PM
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Driver's side is finally pretty well patched up, angle burned in, 2X6s capped and frame rail mostly cleaned for stiffening.

Another DD XJ Build-ynnkzn1.jpg

Last edited by indianaXJones; 07-14-2018 at 11:34 PM.
Old 07-15-2018, 12:08 PM
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Noise! Looks really good
Old 07-17-2018, 10:30 AM
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Didn't have much time to spend on it last night, but the 2x6 is in.

Another DD XJ Build-h5cssht.jpg

Another DD XJ Build-mzcckt9.jpg

It is stitched most of the way around, but I still want to go through and finish it all off just to have 100% coverage. Also still need to crawl under to get the stiffener on and then I can move on to tie ins.
Old 07-18-2018, 07:18 AM
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Now it's about 95% stitched, and then I ran out of wire. I really need to find a bigger spool. Since I wasn't going to be getting any more welding done last night I went ahead and took a wire wheel and flap disc to the rest of the driver's side floor. Finished it off for the night with a coat of primer. I did find another spot that I'll need to patch up and then I can actually start seam sealing this side.

Old 07-19-2018, 10:08 PM
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Hectic week, but finally got some more time to work on the xj.

Another DD XJ Build-qqeeeaa.jpg

All of the plug/rosette welds are done, but still need to go back and stitch up the perimeter.
Old 07-20-2018, 08:31 AM
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What do you plan on using to tie the stiffeners and 2x6s together?
Old 07-20-2018, 08:56 AM
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I picked up some 2x2x1/4" when I got the 2x6s. Kinda wish I had gone with 1x3, but oh well.
Old 07-20-2018, 03:28 PM
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Nice. I did 2x3 3/16' tube angled and notched to tuck up as much as possible.
Old 07-21-2018, 08:56 PM
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My plan is to do them very much like yours, but with 2x2. I'm out of town this weekend and with street car takeover in town next weekend I'm going to be dividing my attention between xj and race truck the week. Hoping to actually wrap up the driver's side at the very least.
Old 07-24-2018, 09:44 PM
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Well no new pics of the Jeep because honestly there aren't many visual changes. Stiffener and 2x6 are completely welded and under side of floor pan laps are tacked up. Still need to make the tie ins and then I'll finally be able to seam sealer and paint.

Since I typically try not to post an update without pictures here's one of the race truck's new fuel rail. Spent way too much time this afternoon modifying the standoffs for it so that the injectors would properly seal against the intake. I did finally manage to get a seal though and spent a bit of time test driving and updating the tune for the larger injectors.

Another DD XJ Build-mgxsplw.jpg
Old 07-26-2018, 10:19 PM
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Well, I spent most of my time in the garage this evening rplacirep the master cylinder in my truck and test driving it. I did manage however to make a template for the tie ins. Nothing special, basically just a triangle.

Another DD XJ Build-diuurf2.jpg

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