Jeep Builds Make your own jeep build thread here, discuss and view jeeps here. All Jeep models are welcome here.
Sponsored by:
Sponsored by:

Another DD XJ Build

Thread Tools
 
Search this Thread
 
Old 06-14-2018, 10:20 AM
  #46  
Seasoned Member
 
Ironside93's Avatar
 
Join Date: Dec 2016
Location: Cranston, Rhode Island/Swansea, Massachusetts
Posts: 307
Likes: 0
Received 0 Likes on 0 Posts
Year: 1999/1995
Model: Cherokee (XJ)
Engine: 4.0L
Default

Yeah that's definitely a good thing he isn't doing electrical for a job
Old 06-15-2018, 05:57 AM
  #47  
Newbie
 
AndyEBR's Avatar
 
Join Date: Apr 2014
Location: St. Louis, MO
Posts: 7
Likes: 0
Received 0 Likes on 0 Posts
Year: 1987
Model: Cherokee
Engine: 4.0
Default

Clean electrical work is something drilled into me by my electrical engineer father... It's worth every minute you spend to keep it clean organized and labeled when you have to find a problem down the road
Old 06-20-2018, 12:02 PM
  #48  
Member
Thread Starter
 
indianaXJones's Avatar
 
Join Date: Jun 2017
Posts: 107
Likes: 0
Received 0 Likes on 0 Posts
Year: 2001
Model: Cherokee(XJ)
Engine: 4.0
Default

Picked up my new roof rails the other day.

Another DD XJ Build-6apds8n.jpg

Some assembly required.

Then the next day I got to replace my starter.

Another DD XJ Build-sff2yml.jpg

The old girl had seen some stuff, mostly oil from the filter housing.
Old 07-03-2018, 06:11 PM
  #49  
Member
Thread Starter
 
indianaXJones's Avatar
 
Join Date: Jun 2017
Posts: 107
Likes: 0
Received 0 Likes on 0 Posts
Year: 2001
Model: Cherokee(XJ)
Engine: 4.0
Default

Phase 3 coming soon.

Another DD XJ Build-bw1ncsk.jpg
Old 07-05-2018, 05:46 PM
  #50  
CF Veteran
 
unidentifiedbomb's Avatar
 
Join Date: May 2011
Location: DE
Posts: 6,098
Received 247 Likes on 206 Posts
Year: 1988
Model: Cherokee
Engine: I6 4.0
Default

WooHoo!
Old 07-05-2018, 06:54 PM
  #51  
Member
Thread Starter
 
indianaXJones's Avatar
 
Join Date: Jun 2017
Posts: 107
Likes: 0
Received 0 Likes on 0 Posts
Year: 2001
Model: Cherokee(XJ)
Engine: 4.0
Default

Well, it has begun and you can guess how it is going to go.

Another DD XJ Build-yzmqkzy.jpg

Got my first top side look at the floors, and only broke one seat bolt in the process.

Another DD XJ Build-j7qlhci.jpg

​​​​​​The sound deadening was structural.

Another DD XJ Build-w8qt0lo.jpg

Passenger side pan has seen better days.

Another DD XJ Build-qcxua2p.jpg

Driver side is better at least.

Another DD XJ Build-laeaatt.jpg

Rough cut done and frame rail spot welds cut out. Still have some trimming, grinding and cleaning to do before i can do a proper test of the floor pan and welding.

The hazard fraught spot weld cutter did the trick, and for $5. I hope to never need it again. Have I mentioned I don't like doing body work?

More to follow when I quit being lazy.

Last edited by indianaXJones; 07-05-2018 at 06:59 PM.
Old 07-05-2018, 10:43 PM
  #52  
Member
Thread Starter
 
indianaXJones's Avatar
 
Join Date: Jun 2017
Posts: 107
Likes: 0
Received 0 Likes on 0 Posts
Year: 2001
Model: Cherokee(XJ)
Engine: 4.0
Default

Well, I figured 11pm was late enough that I should put down the grinder.

Another DD XJ Build-9t85oc0.jpg

Another DD XJ Build-6ykwary.jpg

Still needs some work, but fits pretty well.

Forgot to post earlier. The PO's amp/speaker wire rooting.

Another DD XJ Build-3rbzyqn.jpg
​​
Old 07-06-2018, 09:28 PM
  #53  
Member
Thread Starter
 
indianaXJones's Avatar
 
Join Date: Jun 2017
Posts: 107
Likes: 0
Received 0 Likes on 0 Posts
Year: 2001
Model: Cherokee(XJ)
Engine: 4.0
Default

All welded up and a light smack with the flap disc.

Another DD XJ Build-bhzq8mo.jpg

Also got the little square behind that pan patched up as well. With that out of the way I turned my attention to the driver seat mount.

Another DD XJ Build-fv4szvu.jpg

Not in great shape, but raided my scrap pile and came up with something that should get the job done.

Another DD XJ Build-ptjnk8m.jpg
Old 07-10-2018, 06:22 PM
  #54  
Member
Thread Starter
 
indianaXJones's Avatar
 
Join Date: Jun 2017
Posts: 107
Likes: 0
Received 0 Likes on 0 Posts
Year: 2001
Model: Cherokee(XJ)
Engine: 4.0
Default

Seat mount is back in.

Another DD XJ Build-xxhyily.jpg

Driver's side rocker is cut out.

Another DD XJ Build-hdikafz.jpg

Pulled the rear flare off and unsurprisingly managed to snap every bolt holding the brackets on. Also came up with another reason to project scope creep.

Another DD XJ Build-ltdg7zr.jpg

I'll likely now also be doing a bit of cutting and folding before figuring how to reattach the flares.
Old 07-12-2018, 08:12 AM
  #55  
Seasoned Member
 
ixanay_on-the_exjay's Avatar
 
Join Date: May 2018
Location: DENVER
Posts: 269
Received 34 Likes on 23 Posts
Year: 2001
Model: Cherokee (XJ)
Engine: 4.0
Default

Nice Jeep, subbed. Looking at installing those shackle brackets myself at some point. Keep up the good work, these Jeeps don't save themselves!
Old 07-12-2018, 03:01 PM
  #56  
Member
Thread Starter
 
indianaXJones's Avatar
 
Join Date: Jun 2017
Posts: 107
Likes: 0
Received 0 Likes on 0 Posts
Year: 2001
Model: Cherokee(XJ)
Engine: 4.0
Default

Thanks, I'll keep plugging away at it, but I'd be lying if I said I weren't getting a little tired of trying to save this thing. To that end, I got a little more done last night, not as far as I'd like to be at this point, but not far off.

Got the rocker ground back. I'll be going the angle iron route for side pan tie in with the 2x6s
Another DD XJ Build-maxrjyj.jpg

Roughly the patch I need to make for the driver's side side pan.
Another DD XJ Build-emso9un.jpg

I have decided to end the new rockers at the front edge of the originals. Plus side is that I get to keep the forward of the two lower fender mounting bolts.
​​​​​​​Another DD XJ Build-bnf8d25.jpg

That was really as far as I got other than cleaning out a bunch of seam sealer. I'm beginning to understand why there is so much seam sealer everywhere.
​​​​​​​Another DD XJ Build-cbislnv.jpg

​​​​​​​That is not a rust hole, but actually a factory panel gap. Granted from the factory that just opened up into the rocker and not to the ground, but still.
Old 07-12-2018, 04:13 PM
  #57  
Member
 
outersketcher's Avatar
 
Join Date: Feb 2010
Location: Tacoma, Washington
Posts: 199
Likes: 0
Received 2 Likes on 2 Posts
Year: 1995
Model: Cherokee
Engine: 4.0 inline 6
Default

Also had some reflective insulation laying around from another project so added some to the rail and #3 and #4 injectors.

If I may ask.. "Why did you do that? what purpose does it serve to wrap the fuel rail and #3 and #4 injectors?
Old 07-12-2018, 05:45 PM
  #58  
CF Veteran
 
unidentifiedbomb's Avatar
 
Join Date: May 2011
Location: DE
Posts: 6,098
Received 247 Likes on 206 Posts
Year: 1988
Model: Cherokee
Engine: I6 4.0
Default

For the angle iron I rotated them to face toward the backing black like a mini stiffener. More penetration to spread the load of the sliders versus having one side on the body. Keep up the good work!
Old 07-12-2018, 06:17 PM
  #59  
Member
Thread Starter
 
indianaXJones's Avatar
 
Join Date: Jun 2017
Posts: 107
Likes: 0
Received 0 Likes on 0 Posts
Year: 2001
Model: Cherokee(XJ)
Engine: 4.0
Default

Originally Posted by outersketcher
If I may ask.. "Why did you do that? what purpose does it serve to wrap the fuel rail and #3 and #4 injectors?
​​​​​To help the common misfire from heat soak, which is most notible in those two holes. The combination of hear shielding and swapping to newer style injectors has made it very rare for me.

Originally Posted by unidentifiedbomb
For the angle iron I rotated them to face toward the backing black like a mini stiffener. More penetration to spread the load of the sliders versus having one side on the body. Keep up the good work!
I had been planning to do the shelf style myself, but will have to take a look when u actually get to test fitting.
Old 07-12-2018, 08:05 PM
  #60  
CF Veteran
 
unidentifiedbomb's Avatar
 
Join Date: May 2011
Location: DE
Posts: 6,098
Received 247 Likes on 206 Posts
Year: 1988
Model: Cherokee
Engine: I6 4.0
Default

Originally Posted by indianaXJones
​​​​​To help the common misfire from heat soak, which is most notible in those two holes. The combination of hear shielding and swapping to newer style injectors has made it very rare for me.



I had been planning to do the shelf style myself, but will have to take a look when u actually get to test fitting.
It's in my build thread. Find the section when the 2x6s were started and it's in the early process


Quick Reply: Another DD XJ Build



All times are GMT -5. The time now is 07:19 PM.